WHAT ARE THE ADVANTAGES OF A MOBILE CRUSHER?

One clear advantage is the enhanced mobility at job sites and the straightforward process of loading and unloading onto trailers.

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Moreover, mobile crushers can improve the efficiency of your operations by enabling you to position the crusher closer to the materials that need processing. This means you can relocate the mobile crusher as needed to optimize your results.

For example, mobile crushers like the Rebel Crusher can be set up directly over a pipeline, allowing material from the fines conveyor to flow directly into the pipeline, effectively covering it with fines. As material accumulates on the pipe and fills the void, the Rebel Crusher can easily maneuver backwards or forwards to maintain efficiency. Just imagine the convenience of feeding waste material into the hopper and receiving the precisely screened crushed product directly into the hole, eliminating any further handling or the need for a loader!

Consider the scenario of constructing roads in the jungles of Peru on high mountain peaks, where access is limited. The Rebel Crusher's extraordinary maneuverability enables it to ascend steep terrains while continuously discharging crushed stones onto the roadway. Operators can easily feed the Rebel Crusher from one side while it crushes and moves, ensuring that high-quality material is deposited directly on the road.

Lastly, mobile crushers that meet transport regulations offer the advantage of easy rentals due to their portability, making them ideal for dynamic job sites.

There are numerous other situations where mobile crushers have specific advantages or drawbacks. Consult one of our crusher specialists to determine the best solution for your needs.

Also referred to as mobile crushers or mobile crushing plants, the mobile crushing station is a product born from the latest technology innovations.

The key features include its portability and autonomous mobility, making transitions easier and ensuring safe operations. The output can range from 10 to 650 tons per hour, with a single production line capable of generating four different sizes of stones, sand, and powder simultaneously.

What are the benefits of mobile crushing stations?

The mobile crushers can support various components like jaw crushers, impact crushers, cone crushers, vibrating screens, and conveyors. This comprehensive ore processing line offers significant quality, performance, and cost advantages, making it suitable for use in highways, railways, national defense, and construction projects.

Quality Benefits

The mobile crusher integrates the strengths of domestic and international crushing stations, offering notable quality benefits, including:

• Adopting advanced technologies to ensure zero defects during every processing stage;
• Utilizing unique wear-resistant materials from Germany in each component, resulting in a longer lifespan for parts.
• The design of the mobile crushing station guarantees robustness and reliability comparable to stationary crushers.

Performance Benefits

• It can be configured into various processing lines based on user requirements and material characteristics. The mobile crusher is designed for optimal equipment compatibility, ensuring smooth overall operation, reliability, and energy efficiency.
• Its flexible mobility allows it to adapt to shifting raw materials or construction locations and can be customized to meet diverse material needs.
• Equipped with multiple functions like feeding, crushing, and screening, its versatility can significantly lower transportation costs.
• It is designed to process different materials, including quartz, bluestone, granite, and construction waste, resulting in uniform particle sizes and enhanced quality.
• An intelligent PLC monitoring system can anticipate equipment failures, preventing significant issues and reducing downtime, thereby optimizing production line stability and boosting profitability.

Cost Advantages

• Enhances equipment management efficiency by decreasing truck transport needs, reducing labor intensity, and improving productivity by over 5%.
• As transportation and labor costs rise, mobile plants become more economically feasible compared to fixed crushing machines due to reduced logistics and personnel costs.
• Mobile crushers minimize delays associated with truck and forklift operations, drastically cutting idle time and increasing overall economic benefits for sand and gravel producers.
• Modular, intelligent design considerably lowers initial investments and production costs by over 10%.

How to Configure a Mobile Crushing Station?

By Drive Type

Crawler Type: The crawler-driven design features a low chassis for increased stability, making it suitable for complex terrain. It operates effectively in environments with challenging conditions and can maneuver in confined areas.

The crawler mobile crusher minimizes wear and tear and can expand, rotate, and fold without being impacted by surrounding conditions.

Tire Type: The tire-driven mobile crushing station operates on roads, with a highlight of low requirement for transportation conditions and high-speed capabilities.

This design also allows for rapid deployment at job sites. Built with a sturdy steel structure, it supports modular assembly making various components work seamlessly.

Link to Zoneding machine

By Configuration

Depending on the type of crushers used, mobile crushing stations can be categorized into configurations using jaw, cone, hammer, or impact crushers, each having its specific functions and applications.

Jaw crushers are ideal for coarse crushing; cone and impact crushers work well for finer material; hammer crushers excel in single-pass shaping; and impact sand makers are designed for sand production. Users should align configurations with their unique operational needs.

By Mode of Operation

Mobile crushers can be organized as single machines, paired machines, or combinations of three machines.

The single machine setup typically involves a combination of four processes: crushing, screening, and conveying;

The two-machine setup generally includes a mobile jaw and cone crusher or a mobile jaw and impact crusher. These pairs create a production line that covers coarse shredding, fine shredding, screening, feeding, and transport;

The three-machine combination mode often involves a dedicated screening machine on a separate chassis, allowing all three machines to operate independently.

Detailed Examples of Mobile Crusher Configurations

Mobile crushing station configurations will vary between higher and lower output requirements. Typically, smaller setups handle outputs of 40-50 t/h, with larger installations generally requiring two or more stations. Let's examine specific mobile crusher configurations.

20-30 t/h (One Mobile Crushing Station for Tough Materials)

Equipment Model Quantity Mobile Crushing Station HD861 Jaw Crusher PE400× Cone Crusher HXGY Vibrating Feeder GZD750× Screening 4YK On-board Belt Conveyor B650×6m 1 B500×10m 1 B650×12m 1

100 t/h (Two Mobile Crushing Stations)

The Mobile Jaw Crusher Equipment Model Quantity Mobile Crushing Station HXHD981 Jaw Crusher PE600× Vibrating Feeder ESW380×951 Belt Conveyor B800×16m 2 The Mobile Cone Crusher Equipment Model Quantity Mobile Crushing Station HXTSC Cone Crusher HP Vibrating Screen 4S Belt Conveyor B800×16m 2 B800×8m 1 B650×15m 3

The Impact of Suppliers on Mobile Crusher Pricing

The price of mobile crushers significantly affects purchasing decisions. However, multiple factors contribute to the machine's price, one being the supplier’s type.

Supplier Classification

In the current market landscape, there are two primary types of mobile crusher suppliers: those with their manufacturing facilities selling directly (direct sales manufacturers) and those without factories, purchasing machines from others to resell (sales-oriented manufacturers).

The Influence of Manufacturers on Mobile Crusher Prices

Direct sales manufacturers produce their equipment, providing closer-to-factory prices, while sales-oriented manufacturers typically present higher prices due to the costs incurred in middleman transactions.

Thus, direct sales manufacturers usually offer more competitive pricing and superior after-sales support, making them advantageous options for customers.

HXJQ Mobile Crushing Station Availability

Henan HXJQ Machinery, a direct sales manufacturer with 40 years of experience in diverse mining equipment production, is well-established in mobile crusher technology. The mobile crushers available include tire, crawler, jaw, cone, and impact types.

HXJQ's mobile crushing stations feature a wide range of specifications and configurations. The company commits to delivering exemplary after-sales service, tailoring solutions based on user needs, and providing cost-effective mobile crushers complete with free installation training and regular follow-ups, addressing maintenance issues and parts replacement effectively.

Are you interested in discovering more about Mobile Cone Crusher? Contact us today to arrange for an expert consultation!