Jun. 10, 2024
The MAG U60 Pro is the easy to use and budget-friendly magnetic shuttering system for manufacturing girder slabs and double walls. Leading plants around the globe have been using these proven systems. Our MAG U60 Pro Magnetic Formwork System are tailor-made to order. Whatever your requirements may be, we will custom make a system to meet your needs. We offer several advantages like robot handling, different chamfering options, bearing fixtures, custom sizing, and more. The MAG U60 is made with the industry&#;s leading materials to guarantee reliability, functionality, and durability.
If you want to learn more, please visit our website Formworks Button Magnet.
Formwork Magnet Introduction
Magnetic formwork systems help workers in the reinforced concrete industry do their jobs better, more comfortable, and safer. The prefabricated construction industry is on the steady incline. Magnetic products like shuttering systems and ferrule insert magnets are used to mount inserts to a steel form with magnets, instead of drilling holes. These unique systems have changed the production of precast concrete components. The magnets can be directly embedded in the formwork, making them more convenient, more efficient, and more stable.
Using the intense adhesive force from the magnetic block, the formwork remains in close contact with the template, allowing whichever formwork system that needs to be fixed, to stay put. Because the steel formwork and magnetic blocks are united, no movement will occur. Even the slightest movement can cause the formwork system to deform.
Magnetic Formwork System are simple. They don&#;t require much of a learning curve, and they&#;ve helped to make the prefabricated construction industry environment safer and more stable. With the matching pry bar, the formwork magnet can be picked up, and the steel formwork can be easily removed from the template. Since the magnets are located inside the steel formwork groove, concrete residue or other dirt will not cause damage to the formwork system.
U-profile Concrete Shuttering System &#; All You Need to Know
Our precast concrete formwork magnets are made from steel formwork and embedded magnets. The U-profile Concrete Shuttering System is custom made to order. Customers can choose which size they want, with or without slots, and whether or not they want one chamfer, two chamfers, or without any.
Our magnetic shuttering systems are made with high-performance magnetic inserts and high-grade steel. The shuttering system comes with a chamfer on both sides of the system, on one side, or none at all. We can configure the system to any length and height our customers require.
Quick Facts About Our Magnetic Shuttering System:
Formwork Production Technique
The U-profile Concrete Shuttering System is constructed with an iron plate using a unique folding machine. The folding mechanism is what creates the double groove chamfering, single groove chamfering, or our no chamfering options. We also use hand soldering equipment to weld formwork magnets that are between 2-3 m. Our equipment can handle the production of formwork magnets with heights that reach over 100mm.
Formwork Material and Treatment process
Below is an overview of the specialized treatments we use during production to ensure your magnetic shuttering system you purchase from us last you for a long time. We use a blend of aluminum alloy and stainless steel for their incredible reliance and ability to withstand extreme temperatures and wear and tear. We also apply special treatments to prevent our systems from rusting and corrosion. These systems are incredibly easy to maintain since we already pre-treated them.
Q235A Carbon Steel, Blackening Treatment
Q235A carbon steel has better magnetic flux than stainless steel and is much more cost-effective. It&#;s commonly used in chemical surface treatments. The purpose of the blackening treatment is to create an oxide film on the metal surface with isolates the air and forms a strong anti-rust barrier.
Q235A Carbon Steel, Polished Treatment
Some customers are concerned that the oxide layer on the exterior will have an effect on the cement surface. To ensure every aspect of the cement surface is safe, we apply a unique polishing treatment.
Aluminum Alloy
The aluminum alloy formwork magnet is made up of aluminum alloy formwork and embedded magnet blocks. Due to unique processing technology, aluminum alloy formwork is incredibly strong. The risk of bending, bruising, and deformities are minimal compared to steel or stainless steel. Aluminum alloy continually deliveries outstanding consistency and stability. The weight of the formwork is reduced as well, making it easier to maneuver and work with.
Stainless Steel
The stainless steel formwork magnet is composed of stainless steel formwork and an embedded magnet blocks, which is lightweight and convenient for the operation of the mechanical arm.
Magnetic Formwork System Us vs. Our Competitors
Our top of the line production equipment gives us a leg up on our competition. We use a supreme magnetic solution and the highest quality raw materials to produce our products.
We pride ourselves on excellent customer service and strive to give our clients the very best. Our testing lab is equipped with state-of-the-art measuring and testing machinery. The QC department works tirelessly to ensure ongoing development and maintain our high standards of quality. It&#;s our promise to you to fulfill each customer requirement within all applicable regulations. We will work with you to create custom products with supreme quality to better your working environment.
Packaging
In the intricate world of construction where precision meets innovation, precast concrete magnets are an often overlooked component that plays a critical role. In this article, we embark on a thorough exploration, unraveling the mysteries and highlighting the diverse applications of precast concrete magnets that are integral to modern architecture.
What are the Functions of Precast Concrete Magnets
The basic function of precast concrete magnets is to securely hold or hold precast concrete elements in place during the pouring and curing process. These magnets are embedded in or attached to formwork used in the production of precast concrete elements. Main functions include:
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Positioning and Holding: Precast concrete magnets are designed to precisely position and hold steel formwork in place, ensuring concrete is poured into the desired shape and location.
Secure connection: The magnets provide a strong and stable connection between the formwork and steel bars, preventing any movement or misalignment during the concrete pouring and setting process.
Production Efficiency: By holding the formwork securely in place, these magnets help make the precast concrete manufacturing process more efficient. They help maintain the correct size and shape of concrete elements.
Reduced Labor Requirements: Using precast concrete magnets eliminates the need for additional support structures or manual labor to hold the formwork in place, saving labor and increasing productivity.
Reusable and Durable: Many precast concrete magnets are designed for multiple uses, making them a cost-effective solution. They are typically made from durable materials to withstand the harsh conditions of the concrete pouring environment.
Common Precast Concrete Magnets
1. Shuttering Magnets:
Shuttering magnets, also known as magnet boxes, Consist of a metal casing, a magnetic system, and an effective on/off button, which provides quick operation leading to improved efficiency when setting out and removing the formwork. Shuttering Magnet. With customized adaptors, Shuttering Magnet provides an ideal solution for almost all kinds of precast concrete formwork structures and construction for wood, aluminum, and steel shutters. Excel in holding formwork in place during concrete pouring and curing. They are designed for robust gripping strength and ease of use.
Applications:
Widely employed in wall and column construction for maintaining formwork alignment.
Suitable for large-scale projects where quick and secure formwork placement is essential.
2. Formwork Magnet
Magnet formwork embeds NdFeB magnets directly into the template. There are 2-3 magnets in a magnet template, which is more convenient, efficient, and stable than a magnetic box. Through the adhesion of the magnetic blocks, the formwork is in close contact with the formwork, thereby fixing the formed formwork system. The formwork system that needs to be formed is fixed in this way.
3. Concrete Chamfer
Magnetic chamfers are widely used to secure steel formwork surfaces and steel workbenches for quickly and cleanly forming chamfers, beveled edges, drip molds, false seams, notches, and exposures on the corners and faces of concrete wall panels and Corner of some templates. Prevent concrete from overflowing from the gap between the precast concrete pouring platform and the side formwork.
4. Insert Magnet Pipe Fixed Magnet
As the precast concrete components need to reserve a variety of wiring troughs and wire holes, in the process of casting cement, to provide the groove or hole, the frame is difficult to fix. Insert magnet is a good solution if a built-in magnet can be firmly sucked into the bottom mold platform and the frame or the reserved tube is secured through a rod or lifting bracket.
Advantages of Common Precast Concrete Magnets
1. Improve the efficiency of the construction process
The common precast concrete magnets discussed above collectively help make the construction process more efficient. Its reliable grip strength, ease of use, and versatility simplify the casting, curing, and assembly stages, reducing overall project time.
2. Cost-efficiency through reusability
These magnets are durable and reusable, providing a cost-effective solution for construction projects. Their long life and ability to withstand repeated use help minimize expenses over the course of multiple projects.
3. Improve quality and accuracy
The use of common precast concrete magnets ensures increased quality and precision in the construction of the elements. By maintaining precise alignment of the template, these magnets play a key role in creating structures with consistent quality and structural integrity.
Conclusion
In conclusion, plain precast concrete magnets are the unsung heroes of the construction world, providing the necessary stability, precision, and efficiency for successful projects. From button magnets to threaded mounting magnets, each type serves a specific purpose and together enhances the construction process. As you begin construction, consider harnessing the power of these common precast concrete magnets to ensure the strength, reliability, and excellence of your foundation.
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