Cost-effective precast formwork with magnet shuttering

FaMe shuttering is a patented modular system for preparing precast concrete molds for walls, beams and columns, including sides, door and window openings, and recesses for HEPAC installations.

For more information, please visit Shuttering Magnet Factory.

FaMe systems includes the patented jaw-type magnets of various types, light aluminum side profiles with or without plywood, as well as other utensils.

Magnets hold the side forms during the casting and vibration processes.

HOW DOES IT WORK?

FaMe shuttering system works with any type of the formwork materials. It is usable on casting tables and beds with steel surface, and in vertical battery molds.

Prepare a precast casting mold of designed size and shape by using FaMe side profiles and shuttering magnets. The system provides quick operation leading to improved efficiency when setting out and breaking down the formwork.

Recently, it has been reported that the integration of AI and IoT technologies into the FaMe systems has led to even more significant improvements in precision and efficiency. This modern approach allows real-time monitoring and adjustment during the casting process, ensuring better quality control.

Precast Concrete Magnet (Shuttering Magnet) User's Guide

1. User's Instructions

The main purpose and features:

Precast Concrete Magnet (Shuttering magnet)is specifically designed and developed for fixing precast concrete formwork.

Compared with the traditional method that being fixed by screw and other mechanical fixation, Precast Concrete Magnets (Shuttering magnets) are advantaged in compact structure, easy operation, strong suction strength, Safe and reliable features, which are conducive to improving labor efficiency, so, more and more Precast Concrete Magnets (Shuttering magnets) are used widely in the precast concrete production lines home and aboard.

2. The main structure and specification

Precast concrete magnet (shuttering magnet) made of high-performance permanent magnet material to create a strong suction force. Through the switch, the magnets can be off and on status. When ON status, the bottom surface of magnet will be closely fitted on the production platform of the precast concrete.

When the magnet is pried by crowbar, the magnetic field will be greatly reduced, the magnet can be remove from the platform easily by hand.

3. Main Technical Specification:

Item

GME-450

GME-600

GME-900

GME-1350

GME-1800

Vertical strength

(Kg)

≧450

≧600

≧900

≧1350

≧1800

Net Weight

(Kg)

1.8

2

3

6

7.2

Dimension

(cm)

17x6x4

17x6x4

28x6x4

32x9x6

32x12x6

Concrete Height (mm)

40-70

50-80

60-100

80-200

100-250

More item for you choose:

Our customers usually use 1000kg, 1800kg and 2100kg. (Click here to contact us for more precast concrete technical information)

Item No.

Size (cm)

N.W. (Kg)

BOX Material

Pull Force (Kg)

GME-450

17x6x4

2

Iron

≧450

GME-600

17x6x4

2

If you are looking for more details, kindly visit Magnetic Steel Triangle Chamfer Factory.

Iron

≧600

GME-600P

17x6x4

2.5

Iron

≧600

GME-800

19x10x4

2.6

Stainless

≧800

GME-900

28x6x4

2.7

Iron

≧900

GME-900C

28x6x4

4.2

Iron

≧900

GME-900S

20x9.5x4

2.7

Stainless

≧900

GME-1000

19x10x4

3

Stainless

≧1000

GME-1350

32x9x6

6.3

Iron

≧1350

GME-1800

32x12x6

7.2

Iron

≧1800

GME-2100

32x12x6

7.8

Iron

≧2100

Video:

3. How to use:

(1) Press the magnetic switch, the magnet fit on platform very firmly.

Pry the switch by crowbar, the magnetic strength on platform will be weaker and remove the magnet.

(2) Platform thickness and surface smoothness will affect the magnetic suction between the magnet and the platform, the thicker and the more smooth the platform is, the stronger suction strength is. Lateral shear force is related with the magnetic strength and surface friction.

(3) The two fixed screws on the end of precast concrete magnet (shuttering magnet) can connect with different fixture, in order to fix different structure side mold, such as angle steel, channel side die mold and so on.

(4) Environmental conditions:

1. Ambient temperature is not more than 80 degrees Celsius

2. NO Erosion of metal corrosion agent.

4. Maintenance and safety instructions:

(1) Prevent the damage or deformation by hard tools from Precast Concrete Magnet (shuttering magnet), It is recommended to use a rubber hammer gently tap.

(2) The platform should be kept clean and flat, to prevent iron or concrete slurry into the internal magnet, which will affect the switch flexibility and may cause magnet tilt and cannot touch the platform fully.

(3) Super strong magnetic field. Keep away from the susceptible devices such as precision instruments and electronic instruments; but also not close to other iron materials. It is recommended to place in dedicated tool box.

(4) Keep the cartridge holding surface clean and smooth, Anti-rust oil should be applied on the magnet surface, if no using long time, suction surface should be oil rust. Regular Check whether the magnet can be flat fit the platform, the switch is flexible and comfortable or not.

Contact us to discuss your requirements of Formworks Button Magnet. Our experienced sales team can help you identify the options that best suit your needs.