When to Use inconel 625 tubing?

Author: Janey

Sep. 09, 2024

Inconel 625 or 718 Tubing- Which Is Best for Your ...

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What are Inconel 625 and 718 Tubing?

Many characteristics of the Inconel alloy family, as well as more general characteristics of the nickel alloy and stainless steel families, are shared by Inconel 718 tubing and Inconel 625 tubing. They do, however, also have noticeable differences that allow for particular use cases.

What is Inconel 625?

Nickel and chromium make up the majority of Inconel 625&#;s elements. The high tensile strength and corrosion resistance, particularly resistance to crevice corrosion, are also provided by molybdenum and niobium. Its exceptional strength in situations with a cryogenic temperature or a very high temperature is due to columbium and molybdenum. Inconel 625 Tube offers good oxidation resistance and resistance to carburization, according to its technical bulletin, and it can keep its strength in conditions up to 2,000° F. With a few minor exceptions, Inconel 718 tubing and Inconel 625 tubing own chemical compositions that are largely identical.

What is Inconel 718?

It is exceptional for being precipitation hardened without succumbing to post-weld cracking. At 1,300° F, it can withstand creep rupture as well. Because of this feature, Inconel 718 can have alloy properties like good formability while still maintaining high tensile strength.

Inconel 718 Tubing are similar to common stainless steel grades in several ways due to its high weldability. On the other hand, Inconel 625 tubing in the annealed condition can be considerably stronger and, as already indicated, is especially well adapted to resisting corrosion, including that brought on by sea water conditions.

Difference in the Formability of Inconel 625 Tubing and Inconel 718 Tubing:

Both varieties of Inconel alloy have extremely high degrees of formability because of the high percentage of nickel in them. It is possible to cold shape and stamp Inconel 625 and 718. Both materials have remarkable tensile strength, but Inconel 718 tubing are especially well adapted to formability while keeping high strength in an annealed condition because of its resistance to post-weld, or strain-age, cracking during heat treatment.

These materials may be rolled through a wire mill to create different wire profiles for sectors like aerospace and oil & gas thanks to the shaping properties of Inconel alloy. In addition, they can be used to make bellows, springs, seal rings, and honeycombs. In addition, they are used as high performance fastener alloys in harsh environments, such as those where corrosion is likely.

Common Applications of Inconel 625 Tubing and 718 Tubing:

It is possible to employ Inconel 718 and 625 in various production applications. Along with round, flat, and square wire, product forms also include strip, ribbon, and curved wire. Interestingly, neither of these alloy varieties is frequently deep drawn.

The two superalloys can be used for many stamped parts, such as a sensor measuring device&#;s diaphragm. They are particularly handy when resistance to high temperatures and high pressures is required. Due to its significant strength in conditions of elevated temperatures and corrosion, as well as its resistance to oxidation, Inconel 625 tubing while naming specifics is utilized for flexible metal hoses, heat exchangers, header bars, as well as marine components.

 Industries that Use Inconel 625 Tubing and 718 Tubing:

Inconel 718 tubing were first used in the aircraft industry and have since spread throughout that sector. One study claims that the alloy accounts for more than 30% of the finished component mass of a modern airplane engine. An obvious application for a high temperature alloy that can withstand the extreme pressure, corrosive atmosphere, and thrust of burning jet fuel is in aircraft engines.

Similar high-stress conditions are produced for component alloys in automobile engines. The usage of a superalloy with great formability, supplied by the nickel content, benefits numerous engine components. An Inconel alloy can maintain the strong corrosion resistance required to ensure long-term durability while also keeping the unique shape needs of applications in the car engine.

Inconel 625 tubing has a lot of uses in the marine industry as well because of its corrosion resistance, particularly in settings with sea salt. This covers requirements for the oil and gas sector, such as tieback on underwater lines for downhole drilling. Other products such as telecommunications cables, propeller blades, and wire ropes can all be made out of inconel 625 and used in saltwater settings.

Conclusion:

  • The primary benefit of the solid solution reinforced Inconel 625 tubing possess superior corrosion resistance.
  • The main characteristic of precipitation-strengthened Inconel 718 is its extremely high strength.
  • Both alloys have distinct purposes and cannot be substituted for one another.

Applications of Inconel 625 Alloy

We love our alloys here at Corrotherm International, and there's so much to say about some of them, there's just too much to get into one article. So we thought we'd revisit INCONEL alloy 625, one of the most versatile alloys around, and take a look at some of the industries that benefit from its robust qualities.

Are you interested in learning more about inconel 625 tubing? Contact us today to secure an expert consultation!

In our previous blog post on INCONEL 625 we saw how the versatility of this incredible alloy has made it a stalwart material that's been put to work across numerous industries for over half a century.

In particular, we looked at its applications in fuel refineries and how its durability in a wide variety of demanding corrosive environments make it an indispensable material for this industry.

In this second product focus feature, we&#;ll continue to explore how the unique characteristics of INCONEL 625 are being employed to generate power and energy, as well as its surprising applications in the marine and aerospace industries - and even look at how it might be put to use in the future.

Waste-to-Energy

The combustion of refuse to generate steam for heat or power generation applications is a key part of environmentally sound refuse disposal programmes. However, the high levels of halides often found in municipal waste (as much as 0.5% in some cases) make for a highly corrosive environment at high temperatures.

With a minimum of 58% nickel content, INCONEL 625 pipe is well suited to high halide environments, as nickel-based alloys have been proven to be remarkably resistant to halogen attack. In fact, alloy 625 has been the most widely used alloy in refuse boilers for this very reason. With general consensus being that its corrosion rate is less than 0.25mm/y (10 mpy), INCONEL 625 alloy is thought to outperform steel tubing in these kinds of environments by at least a factor of 10.

From Sea Water to Aerospace

Another climate in which INCONEL 625 seamless pipe excels is sea water. Its high nickel content provides excellent resistance to chloride ion stress corrosion which, combined with high tensile strength and freedom from local attack (pitting and crevice corrosion), make it the perfect material for many marine applications. Typical marine applications of INCONEL 625 include steam liner bellows, sheathing for undersea communication cables, and various submarine components such as auxiliary propulsion motors and quick-disconnect fittings.

As well as displaying high tensile strength, INCONEL 625 also has high creep strength, high rupture strength and excellent weldability. These features make it equally suited to aerospace applications, which include ducting and exhaust systems, turbine shroud rings and seals and thrust reverser systems.

The Future of INCONEL 625

As we all continually strive to reduce the environmental impact of generating energy and disposing of waste, it&#;s likely INCONEL 625 alloy will play a crucial role in the future worldwide growth of municipal waste-to-energy systems and refuse-derived fuel plants.

What&#;s more, as solar energy becomes increasingly popular, INCONEL 625 pipe may see further application in solar power plants. Many use hot salt, which is heated to between 621 and 635°C (-°F) by the sun, to operate electric generators at night. The eutectic mixture of potassium and sodium nitrate used in this process makes for a corrosive environment that requires tubing made from the extremely durable INCONEL 625.

Although it's been a critical construction material in many industries for over half a century, INCONEL 625 doesn&#;t look like it&#;s going to be superseded anytime soon.

In fact, with such incredible performance across a diverse and ever-growing range of applications, it seems likely that INCONEL alloy 625 will still be in use in another 50 years.

If you have an application where you think INCONEL 625 might be the answer, contact our sales team here.

The company is the world’s best stainless steel heat exchanger tube supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.

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