What is the Advantage and Disadvantage of class 1 insulation rubber foam

Author: Ingrid

Jan. 06, 2025

class 1 Rubber Foam Insulation | HUAMEI

Class1 Rubber Foam Insulation

class 1 insulation rubber foam is the powerhouse of materials. It is soft, durable, flexible and highly resistant to a variety of hazards, including ozone, sunlight, oxidation, air, water and many chemicals. Even its colour does not show dirt easily and it maintains a clean appearance even when used. These properties make rubber foam suitable for a range of applications&#;it is widely used as heat and cold insulation material in industry and daily life,sports padding, and as a sound insulation solution where vibration suppression is required.

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Rubber foam feature

Low conductivity factor

The conductivity factor is a very important index to measure the heat-insulation and cold-insulation effect of the heat-preservation material. The lower the conductivity factor is, the better the heat-insulation performance will be. The conductivity factor of this material is 0.034w/m&#; k at an average temperature 0 &#; . As this product has high surface heat liberation rate, using the product with a thinner thickness can get the same heat preservation result as the traditional heat-preservation material at the same environmental conditions.When the rubber comes into contact with a cold object, it can slow down the propagation of the cold amount, thus maintaining the temperature of the object.So it also has a good cold insulation effect.

Good fire-blocking

According to fie-proof regulations of building design and fie-proof regulations of higher living building, the heat-preservation material used in piping and equipment should adopt the fie-blocking or non-combustion materials. This material contains a lot of fie-blocking and smoking-reducing raw materials. The smoking concentration generated from fire is very low. It shall not be melted when touched with fire and no any burning balls will be fallen down. The material has self-extinguishing characteristic. The specification of Huamei class 1 product is better than the national standard which used for burning products of construction filds. The burning performance of the product is not lower than C grade according to GB- classifiation for burning behavior of building materials and products,ensuring safe and reliable

Distinguish between Class 0 and Class 1 flame retardant rubber foams

Closed pore foaming , good damp-proof property

Huamei Rubber Foam Insulation owes perfect aperture-closing foam structure, all apertures are independent each other. The nonconnected air bubble forms the closed air layer that can enhance the heat-insulation performance efficiently, meanwhile the independent aperture-closing structure of can form much hindrance to moisture, even if the surface of the material was damaged, It also can prevent the water vapor into the inner material, so that maintaining the long-term steady of the heat-insulation effect at the same condition; the conductivity factor of water is 24 times higher than air' s, while the non-aperture-closing structure is in reverse.

Vibration resistance

Huamei Brand Rubber Plastic Heat-Insulating & Heat-preservation Material has high elasticity, can reduce the vibration and resonate of the hot/cold water pipes in use in the largest degree.

Good pliability

Huamei Brand Rubber Foam insulation materials have good flexibility and tenacity which makes it easy to handle bent and irregular pipe in construction, saving both labor and material.

Beautiful appearance, easy to install

Because of the good softness, this product is easy to be installed.Tube Installing: The tubes can be installed after assembling or cut up them longitudinally and bind them with glue. With completed parts such as valve, three-way connection and elbow pipe, cut sheet material up and wrap those completed parts with the cut plate according to different shapes and then bind them together. That installing method guarantees the tightterial has smooth and straight surface as that of rubber and excellent performances, it is not needed to insert sealing layer or prevention layer, reducing the trouble in the construction and also guarantee that the installed appearance is beautiful and smooth. During the time of maintenance of equipment and pipe, the rest cut out from the material can be reused, which has the same performance.

Other advantages

Huamei Rubber Foam insulation Heat-Insulating & Heat-preservation Material can be used safely. Our products neither stimulate the skin nor harm health. The product can prevent mould from growing. They have excellent performance of acid-resisting and alkaliresisting. Because of those excellent performances, Huamei Rubber Foam insulation Heat-Insulating & Heat-preservation Material has become as an ideal heat-insulating and cold-insulating material to protect pipe and tubes against environmental corrosion.

Class 1 rubber foam pipe

Class 1 rubber foam sheet

Click here to download detailed parameters

Item
UnitSpecificationStandardDensityKg/m3&#;95GB/T FlammabilityB1Oxygen index%&#;32GB/T SDR&#;&#;&#;75GB/T Material should be better than grade C when using in building fields.GB-Conductivity factor
Average temperature
-20&#;
0&#;
40&#;W/(m&#;k)&#;0.031
&#;0.034
&#;0.036GB/T Water vapor permeabilityoefficicentg/(m&#;s&#;pa)&#;2.8×10-11GB/T  -Factor&#;&#;&#;7.0×103Water absorption ratio in vacuum%&#;10GB/T -Dimension stability
105±3&#;, 7d%&#;10GB/T Crack resistanceN/cm&#;2.5GB/T Compression resilience ratio
Compression ratio 50%
Compression time 72h%&#;70GB/T -Anti-ozone
Ozone pressure 202mpa 200h&#;&#;Not crackingGB/T Aging resistance 150h&#;&#;Slightly crumpling , no cracks, no pin holes,not deformingGB/T Temperature&#;-40&#; &#;110&#;GB/TNote: The quality indexes of grade B2 products are in accordance with Class &#;, GB/T&#;Preformed Flexible Elastomeric cellular thermal insulation,used in the non-construction field .

What is rubber foam used for?

Rubber foam is used in a variety of applications. rubber foam is most commonly used in sports equipment and padding, insulation, caulking in masonry and concrete work, gaskets and sound insulation.

How is rubber foam manufactured?

Rubber foam is usually produced when a gas blowing agent is applied to a liquid mixture, which may contain substances such as polyols, water and colouring agents or flame retardant additives. Eventually, through this process, the mixture cures into the familiar rubber foam.

Is rubber foam a good insulator?

Due to its molecular structure, rubber foam is a good insulator. It consists of small, closed pockets of gas. It is therefore difficult for air, water or sound to pass through it. When certain rubber foams are insulated with foam rubber, heat and cold air will have a hard time escaping through the walls, which helps to regulate the temperature as needed.

Is rubber a good insulator of cold&#;

Of course, rubber foam is also a good cold insulator, it has low thermal conductivity and high resistance, is not easy to conduct heat, this characteristic can make it good heat insulation, of course, can also slow down the spread of cold, so that the object is kept at low temperature, play a good cold insulation effect. This property makes rubber play an important role in keeping objects cold and is widely used in industries such as cold chain transportation.

What is rubber foam used for?

Rubber foam is used in a variety of applications. rubber foam is most commonly used in sports equipment and padding, insulation, caulking in masonry and concrete work, gaskets and sound insulation.

rubber foam high-quality foam is a soft, pliable and durable form-fitting foam rubber that provides good insulation and moisture resistance. It is resistant to ozone, sunlight, oxidation, many chemicals and petroleum derivatives. Neoprene is resistant to decomposition by water and air and can be insulated by virtue of its unique molecular structure.

Practical applications for rubber foam high-quality foam are in sports equipment such as gloves, waders, wetsuits and knee and elbow pads. In industrial production, it is used as insulation in masonry and concrete work, as expansion joint filler and as a filler support sealant in traffic-bearing joints. Neoprene high-quality foam can also be used as a sound barrier within or on the surface of walls, ceilings or floors, and is most effective when used as a component of a multi-story construction scheme.

HUAMEI Rubber foam

We offer rubber foam sheets in a variety of sizes and thicknesses so that you can get the option that best suits your needs. We also offer rubber foam, which is thinner and ideal for more specialist projects. If our standard sizes do not meet the needs of your specific application, please contact us for more information on cutting rubber foam into custom sizes.

We can also offer a wide range of rubber foam material grades. This ensures that you always get the best material for your specific application. Common rubber foam grades include: conductive, high temperature and flame retardant.

rubber foam can utilize a variety of conversion tools and techniques to achieve the format and finish you require. We can supply all rubber foam materials, including sheets, rolls and strips. We also cut foam to the right size.

Custom cut rubber foam available!

We can cut high-quality rubber foam in custom sizes for any project you may have! Contact us for rubber foam details.

Rubber vs Foam Insulation: Efficiency and Cost Analysis

When insulating pipes, have you pondered whether rubber or foam is better? This question often sparks debates among experts. Each insulation material offers unique advantages and disadvantages.

Choosing the right pipe insulation type optimises energy efficiency. It ensures proper installation and manages insulation costs. Let's explore rubber and foam insulation to determine the best option.

When choosing pipe insulation, consider the project's specific requirements. Determine the desired performance outcomes. This simplifies product selection and ensures appropriate installation.

Popular options are rubber and foam plastic insulation. Rubber insulation is flexible, closed-cell foam made from synthetic rubber. Common formulations are NBR/PVC and EPDM.

Foam plastic insulation is often used on residential and light commercial piping systems. It's commonly referred to as polyethylene, polyolefin, poly, or PE.

Understanding the Basics of Pipe Insulation

Pipe insulation is essential for piping systems. It maintains the desired fluid temperature. Whether hot or cold pipes, insulation minimises heat transfer. It improves energy efficiency and prevents condensation issues.

By understanding pipe insulation basics, you can make informed decisions. You can select and install suitable insulation materials.

The Importance of Insulating Your Pipes

Insulating pipes offers numerous benefits for energy efficiency and longevity. For hot water pipes, insulation keeps heat in. Water remains at desired temperature from boiler to taps/radiators.

This improves comfort and reduces energy consumption and heating costs. For cold pipes, insulation keeps heat out. Pipes carrying cold water/refrigerant don't warm up.

This maintains cooling system efficiency and prevents condensation on pipes. Condensation can lead to corrosion and structural damage.

Types of Pipe Insulation Materials

There are two main pipe insulation categories: closed-cell foam and fibreglass (lagging). Closed-cell foam includes flexible elastomeric foam and polyethylene foam.

Elastomeric foam (nitrile, EPDM) offers superior thermal conductivity, flexibility and durability. It suits a wide range of applications. Polyethylene foam is cost-effective for residential/light commercial uses.

Fibreglass insulation offers good thermal performance in various thicknesses/densities. It suits different temperature ranges and pipe sizes. However, it may lack moisture resistance of closed-cell foams.

When selecting insulation, consider thermal conductivity, temperature range, moisture resistance and fire performance. Evaluate application requirements and material properties for optimal insulation choice.

Comparing Rubber and Foam Pipe Insulation

When selecting pipe insulation material, it's crucial to consider rubber and foam insulation's performance characteristics. By comparing them based on thermal conductivity, durability, moisture resistance, and mould resistance, you can make an informed decision.

Thermal Conductivity

Thermal conductivity measures an insulation material's ability to prevent heat transfer. A lower K-value indicates better thermal efficiency. Rubber insulation typically offers a lower, more thermally-efficient K-value than foam plastic insulation.

Contact us to discuss your requirements of class 1 insulation rubber foam. Our experienced sales team can help you identify the options that best suit your needs.

Durability and Longevity

Rubber insulation, particularly elastomeric foam rubber, is generally more durable and has a longer lifespan. This increased durability can lead to reduced maintenance and replacement costs, making rubber insulation cost-effective long-term.

Resistance to Moisture and Mould

Moisture and mould can compromise insulation's effectiveness and cause structural damage. Elastomeric foam rubber insulation, especially EPDM (Ethylene Propylene Diene Monomer), stands out for its excellent resistance to these issues.

In contrast, foam plastic insulation may be more susceptible to moisture and mould growth, potentially leading to reduced performance and increased maintenance requirements.

Insulation Performance Characteristics Rubber Insulation Foam Insulation Thermal Conductivity (K-value) Lower, more thermally-efficient Higher, less thermally-efficient Durability and Longevity More durable, longer lifespan Less durable, shorter lifespan Moisture Resistance Excellent, especially EPDM More susceptible to moisture Mould Resistance Excellent, especially EPDM More susceptible to mould growth

By evaluating these key insulation performance characteristics and comparing rubber and foam insulation options, you can select the appropriate material for your application, ensuring optimal thermal efficiency, durability, and resistance to moisture and mould.

Advantages of Rubber Pipe Insulation

Rubber pipe insulation stands out as the best insulation material for piping systems. It offers numerous advantages.

Elastomeric foam insulation made from nitrile rubber or EPDM provides superior performance over other insulation materials.

Excellent Thermal Performance

Rubber pipe insulation has exceptional thermal performance. Elastomeric foam insulation has lower thermal conductivity values compared to foam plastic insulation.

This means it provides better insulation and maintains the desired temperature of water inside pipes more effectively. Improved thermal performance translates to increased energy efficiency and potential cost savings on heating and cooling bills.

Flexibility and Ease of Installation

Elastomeric foam insulation can be easily cut to size and fitted around pipes, even in tight spaces or complex configurations. This flexibility allows for a snug fit, minimising gaps and ensuring optimal insulation performance.

The installation process is straightforward, as rubber insulation can be quickly applied to pipes without specialised tools or extensive training.

High-quality rubber insulation, such as Aeroflex® EPDM, offers several other advantages:

  • Non-corrosive on metallic piping, preventing damage to the pipes over time
  • Higher continuous operating temperature limit compared to NBR/PVC insulation
  • Enhanced UV resistance, making it suitable for outdoor applications
  • Class O fire performance, ensuring a higher level of safety in the event of a fire

When selecting rubber pipe insulation, consider the specific requirements of your application, such as temperature range, environmental factors, and fire safety regulations. By choosing high-quality elastomeric foam insulation like nitrile rubber or EPDM, you can ensure optimal performance, durability, and ease of installation for your piping system.

Benefits of Foam Pipe Insulation

Foam pipe insulation, especially polyethylene foam, offers several advantages. It's cost-effective compared to rubber insulation. Foam insulation has a lower initial cost, making it budget-friendly.

While rubber insulation provides better thermal performance and durability, foam pipe insulation is lightweight and easy to install. Its flexibility allows it to fit pipes snugly, minimising heat loss.

Moreover, polyethylene foam is moisture and mould-resistant. Being a closed-cell material, it doesn't absorb water easily, reducing moisture-related damage and mould growth.

For light commercial applications like restaurants or retail stores, foam insulation may be suitable. However, for demanding industrial settings, rubber insulation offers better performance and durability.

When choosing between foam and rubber insulation, consider factors like budget, thermal performance requirements, and environmental conditions. Consult insulation experts to make an informed decision balancing cost-effectiveness with long-term energy efficiency.

Factors to Consider When Choosing Between Rubber and Foam

Selecting the most suitable insulation material requires considering various factors. Rubber and foam insulation differ in performance, durability and cost-effectiveness.

When choosing between them, key aspects must be considered. This ensures the best decision for your application.

Application and Environment

The application and environment are crucial factors. Different materials suit specific conditions better.

Rubber insulation excels in commercial and industrial applications. It offers superior thermal conductivity and higher continuous operating temperatures.

Rubber insulation resists moisture and mould well. This makes it ideal for high humidity environments.

Foam plastic insulation suits residential and light commercial applications. Here, environmental factors are less demanding.

Budget and Cost-Effectiveness

Foam plastic insulation has a lower initial cost. But rubber insulation may be more cost-effective long-term.

Rubber insulation's durability and performance reduce maintenance costs. Its moisture resistance and high temperature limit extend lifespan.

Long-term energy savings offset rubber insulation's higher upfront cost.

Compatibility with Existing Systems

Compatibility with existing systems is critical. Chosen insulation must work seamlessly with current setup.

Incompatibility reduces performance and increases wear. Some materials unsuitable for certain pipes, chemicals or temperatures.

Consulting experts ensures compatibility. This prevents issues and optimises performance.

Factor Rubber Insulation Foam Plastic Insulation Thermal Conductivity Lower, more thermally efficient Higher, less thermally efficient Durability More durable, longer lifespan Less durable, shorter lifespan Moisture and Mould Resistance Excellent resistance, especially EPDM More susceptible to moisture and mould Initial Cost Higher initial cost Lower initial cost Long-Term Cost-Effectiveness More cost-effective over time Less cost-effective over time

Evaluating application, environment, budget and compatibility ensures informed insulation choice. This optimises performance, durability and long-term value.

Is Rubber or Foam Pipe Insulation Better?

Choosing the best pipe insulation material depends on your project needs. Both rubber and foam insulation have advantages and drawbacks.

Evaluate factors like application, environment, budget, and performance goals. This will help you select the ideal insulation material.

Evaluating Your Specific Needs

Consider these factors to determine if rubber or foam insulation is better:

  • Application: Commercial, industrial, or residential?
  • Environment: Temperature, humidity, exposure conditions?
  • Budget: How much can you allocate?
  • Performance: Thermal efficiency, durability, fire safety?

Assessing these aspects narrows down your options for the best fit.

Consulting with Insulation Experts

Seeking guidance from insulation experts is invaluable for an informed decision. They provide tailored recommendations based on your project's requirements.

Experts offer insights into factors like thermal conductivity, durability, fire performance, and cost-effectiveness. This helps select the optimal insulation material.

Consideration Rubber Insulation Foam Insulation Thermal Conductivity Superior, especially EPDM Good, but lower than rubber Durability and Lifespan Excellent, particularly in harsh environments Good, but may degrade faster Fire Performance Better, with predictable behaviour Good, but less consistent Cost-Effectiveness Higher initial cost, potentially economical long-term Lower initial cost, may require replacement

Weighing these factors and consulting experts ensures you make an informed decision on whether rubber or foam insulation is better for optimal performance, longevity, and value.

Proper Installation Techniques for Optimal Performance

Ensure your pipe insulation performs well by following proper installation methods. Whether using rubber or foam, success lies in thorough surface prep and meticulous sealing of joints. Installing correctly maximises effectiveness, improving energy efficiency and reducing heating costs.

Surface Preparation and Cleanliness

Before installing pipe insulation, prepare surfaces properly. Remove any dirt, grease or moisture that could prevent secure adhesion. Clean pipes thoroughly with a suitable degreaser or cleaning agent. Allow to dry fully before installation. Ensuring a clean, dry surface significantly improves insulation's ability to bond effectively, resulting in better overall performance.

Sealing Joints and Seams

Once insulation is in place, seal all joints and seams to create an airtight, moisture-resistant barrier. Gaps or openings allow heat escape or moisture entry, compromising effectiveness. This can lead to condensation, mould growth, and structural damage. Use adhesives, tapes or sealants designed for your insulation material to prevent these issues.

Are you interested in learning more about foam rubber supplier? Contact us today to secure an expert consultation!

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