What are the pros and cons of EVA foam?

Author: venusgeng

Jan. 06, 2025

What are the pros and cons of EVA foam?

What is EVA Foam in Boots () What are the Pros and Cons?

What are the pros and cons of EVA foam?

EVA foam, or ethylene-vinyl-acetate is a synthetic material used to make sneakers for over half a century. Thanks to its shock-absorbant, customizable properties, EVA has begun to appear in boot and shoe construction.

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EVA is more comfortable than most materials, and it&#;s great straight out of the box; if there&#;s one issue with EVA, it&#;s that it won&#;t remain durable for as long as other materials.

I&#;m a traditionalist at heart, and I&#;m always wary of footwear innovations when it comes to my boots and shoes. So when I recently spotted a pair of boots with an EVA sole, I decided to do my research.

I had no idea whether an EVA sole was comfortable, so I decided to see what EVA foam is and how it can be used. 

EVA has been used on sneakers for decades, but can it benefit boots? After researching what EVA brings to the table, I was pleasantly surprised at how beneficial it can be.

Pros and Cons of EVA Foam in Boots

EVA foam in footwear is hardly revolutionary, but it&#;s more often seen in sports footwear, such as running shoes, than it is in dress shoes or boots. 

EVA is becoming more commonly found in boots and shoes because people now expect the same comfort in their shoes as in their sneakers.


Say hello to the last boot socks you'll need.

Even really popular rugged boot brands like Thursday Boot Company use EVA foam to make their boots more comfortable.

Most of us over the years have worn a pair of dress shoes, and often they can be pretty uncomfortable, especially if you don&#;t wear them often. 

I&#;ve seen my wife hobble around in heels, with her feet covered in band-aids. Her &#;they hurt like hell, but they look good&#; just doesn&#;t cut it for me. I want style and comfort.

You wouldn&#;t put up with painful sneakers, so why put up with painful boots? EVA foam is an incredibly versatile material and, used properly, can make your dress shoes feel like your favorite pair of sneakers. 

Benefits of EVA Foam in Boots

Unlike many materials used to make boots, EVA is immediately comfortable; there&#;s no breaking in period, and EVA foam immediately cushions your feet. Often used in making midsoles, EVA foam boot is pliable enough to mold to the contours of your foot, making it one of the most comfortable choices if you&#;re wearing your footwear straight out of the box.

EVA foam retains its shape very well, too. Unlike materials such as cork, EVA will compress and then return to its original form. This feature makes EVA an excellent shock absorber when walking; while leather will mold to your feet, it&#;s not great at absorbing impact, EVA is superb at it.

Manufacturers don&#;t just use EVA for midsoles; more and more dress shoes are available with an EVA outsole too. An EVA outsole is more rigid than an EVA midsole would be because EVAs can be manufactured to different densities.

1. Waterproof EVA vs. Leaky Leather 

If you&#;ve spent time trying to keep your leather dress shoes dry, you&#;ll know it&#;s not easy. You must keep applying something like mink oil to try and maintain its water-resistant qualities. 

With an EVA sole on your dress boots or shoes, you can happily splash in puddles and see no lasting issues. EVA foam is a closed-cell foam, which means water can&#;t get in. Leather is a superb material, but it is also porous, which doesn&#;t help with waterproofing.

2. EVA Can be Made to Order

Leather can be cut to shape, molded, and stitched and has been a staple of footwear manufacturing since the first human stood on a thorn and decided enough was enough. EVA foam, though, can be manufactured in low or high quality, poured into shape, and can be used to create several parts of a boot. 

You can even buy footwear that&#;s completely made of EVA foam; Crocs are made entirely of EVA and are some of the most comfortable footwear created. This flexibility and comfort make using EVA a no-brainer; I expect to see more boots and shoes made of this versatile material in the future.

Your new dress shoes could have an EVA sole that&#;s rigid enough to be durable but flexible enough to absorb impact, with a lower quality, more pliable midsole that&#;s there to keep your feet insanely comfortable.

3. EVA is Recyclable and Cost-Effective

Green is definitely the new color; companies need to reduce emissions, cut costs, and prove they&#;re trying to impact the environment positively. EVA is inexpensive, can be recycled, and allows companies to show they are using renewable materials. 

Buying environmentally friendly boots may not be your primary concern when shopping, but it&#;s a start in the right direction. Pretty soon, you could be driving your electric vehicle to the office and then walking around all day in your EVA dress shoes.

4. Manufacturers can Vary the Hardness of your Soles

Allowing manufacturers to vary the hardness of EVA is a great way to alter the feel of your shoes. EVA hardness varies, unlike most materials used for outsoles, such as leather and rubber. You either have a hard leather sole, or you don&#;t; you can&#;t make a leather sole more shock absorbent or softer.

EVA hardness is measured in degrees, from 5 to 70 degrees, and the higher the degree, the harder the EVA. There needs to be a balance between hardness and stability, though; a 7-degree EVA outsole will be like walking on a bag of jello, just as a 30-degree EVA midsole would mean your feet wouldn&#;t feel stable.

With experience and experimentation, it&#;s possible to find the perfect balance for your dress shoes, making EVA one of the most customizable materials around. I can see EVA being used more widely in the future, as it can be customized in ways that leather and rubber simply can&#;t.

Contact us to discuss your requirements of green eva boots. Our experienced sales team can help you identify the options that best suit your needs.

Drawbacks of EVA Foam in Boots

EVA foam is an excellent material for footwear, and while the positives are incredible, there are always downsides to consider. EVA doesn&#;t have many drawbacks, but the ones it does have seem considerable.

1. EVA Loses its Cushioning Over Time

One of the significant drawbacks to EVA foam in shoes is that over time, the minuscule bubbles inside the EVA that provide your feet with cushioning start to degrade. It&#;s a lot like jumping into a pool that you can&#;t refill; at first, it&#;s full of water, so you&#;re fine; two years later, you dive in and hit bottom as the waters have slowly disappeared.

EVA manufacturers have found ways to reduce the loss of these bubbles by using molds to compress the EVA, making the EVA much denser. These techniques have been used to create better midsoles and outsoles, but there&#;s a drawback; the cost goes through the roof.

2. EVA Breaks Down Much Quicker than Rubber or Leather

EVA foam struggles in the heat, so if you&#;re in a warmer climate, you may find that your dress shoes degrade quicker than what you&#;re used to. Regardless of the temperature, EVA has a history of being less long-lasting than more traditional materials.

Used regularly, shoes with an EVA sole will only last around 1-2 years before needing to be replaced. Admittedly, the higher the quality of the EVA used, the longer they&#;ll last, but good luck finding out what EVA was used. 

Compared to rubber or leather, EVA loses out in the longevity race, but you can have EVA boots resoled, and the old material can be recycled, so there is at least a positive there too.

3. EVA Doesn&#;t Grip as well as Rubber

If you are planning on wearing your EVA-soled dress shoes in colder climates, it&#;s worth noting that EVA doesn&#;t grip as well as rubber does. Ice and snow won&#;t degrade the EVA as they can do with leather, and EVA is waterproof, but you&#;ll have to be wary about keeping on your feet.

As EVA was first used in running shoes, comfort, not grip, was the primary concern; you don&#;t often jog 10k in the ice and snow. Now that dress shoes have EVA soles. The problem remains; you&#;ll have comfort and shock absorption, but the grip isn&#;t fantastic.

EVA vs. Texon vs. Polyurethane

A big difference between EVA and polyurethane is that while EVA won&#;t last forever, it does take some time for the material to degrade. Polyurethane will degrade regardless of how many times you wear your boots.

If you wear your dress shoes sporadically, the EVA will last longer as the reduced usage takes longer to degrade the EVA, so those shoes you bought for special occasions could last for years. If the same shoes were made of polyurethane, they would degrade even if you left them in a closet for two years.

Sustainable Texon and EVA materials

Texon is manufactured using natural cellulose materials, making it an incredibly environmentally friendly material. While Texon isn&#;t used to make outsoles, it is used to make insoles, midsoles, toe boxes, and heel reinforcements. 

Texon can be made much thinner than other materials while still offering your feet great support; it&#;s a strong material, too, and will hold its shape much better than a rubber heel counter. EVA is a better material for an outsole, but Texon can be cut from a sheet and glued to a shoe, making it a much easier material to use in repairs.

Is There a Difference Between EVA and High Density Foam?

While EVA and high-density foam have similar chemical structures, EVA foam is usually considered a low to medium-density foam. EVA is more pliable and better suited to use in making footwear components than high-density foam.

High-density foam deals with high temperatures much better than EVA and is a much harder material. We&#;re looking at EVA because it&#;s great for making midsoles and outsoles; the density and durability lend themselves well to making shoes shock absorbent yet comfortable. 

A high-density foam would potentially make a more long-lasting sole for your dress shoes but would lose a great deal, if not all, of the comfort that EVA brings.

Conclusion

I was impressed with just how versatile, and comfortable EVA foam is, especially the outsole, which I think could be a massive hit. A high-quality EVA outsole on a pair of dress shoes will add real comfort; they&#;re perfect for work or special occasions.

Until EVA foam becomes as long-lasting as other materials, I can see boots with these soles being used more for infrequent wear rather than everyday use, though for midsoles, you&#;ll not find a more comfortable bed for your feet. 

FAQs

What is EVA foam used for?

EVA foam is used for so many day-to-day things that you probably use it without realizing it. Anything from footwear to bike seats, packaging, and fishing rods. EVA foam can be manufactured to various consistencies and thicknesses, making it one of the most widely used materials around.

Does EVA foam melt?

EVA foam won&#;t melt unless it reaches over 150º Fahrenheit, so unless you plan on cooking your dress shoes, you should be fine. EVA does have a history of degrading quicker in warm conditions; a warm climate will affect the ability of the EVA to act as a shock absorber.

Does an EVA sole make noise?

While some materials make squeaky noises on hard surfaces, EVA outsoles are much quieter. A leather sole will often make noises on a marble or wooden floor, but EVA should allow you to walk around quietly.

What are EVA Soles & Sneakers? - Giesswein

20.05.

What is an EVA Sole?

An EVA sole is a shoe sole with many benefits that makes it the ideal base for sneakers. Simply put, an EVA sole is a plastic shoe sole that can be lighter and more flexible than rubber. This is just the surface of what these soles are and what their the benefits of EVA sneakers are. We&#;ve made the ultimate guide so you can see what EVA soles are, what they do, and why we use them in our EVA sneakers.

WHAT IS EVA?

EVA is the acronym name of a material that stands for Ethylene-Vinyl Acetate. EVA is an elastomeric (naturally stretchy) polymer that produces materials which are "rubber-like" in softness and flexibility. EVA stands for a plastic which is made by mixing ethylene and vinyl acetate. Together they create a material which can be used for shoe soles in EVA sneakers. These EVA soles are made to fit on men's sneakers and women's sneakers to make optimal, lightweight comfortable EVA sneakers. EVA can be made to be stiff and solid, or more foam-like and flexible. 

HOW ARE EVA SOLES MADE? 

For Giesswein EVA sneakers, we used EVA in its bouncy, foam-like state. To make them, the EVA soles are molded to fit our required design. They are then attached to the shoe or boot by our expert team. We therefore can make lightweight EVA  sneakers with slip-resistant soles and flexible movement to ensure a comfortable fit. We&#;ve listed just a few of the great advantages of EVA sneakers, and why EVA soles are great for making shoes.

5 EVA SOLE ADVANTAGES 

Using EVA is a great way to have comfortable, light, and flexible  shoes with a water-resistant sole. They make a great addition to our EVA sneakers, and here are a few reasons why. 

  1. Flexibility -  EVA tends to be softer than rubber, which means it has more flexibility and naturally that means your EVA sneakers are more comfortable.
  2. Lightweight - The EVA is lighter than rubber which, combined with our merino wool uppers, makes for a much lighter shoe. 
  3. Warmth - EVA sneakers don&#;t conduct much heat, which means your feet will stay warmer for longer. This makes EVA the ideal sole for our Wool Boot.
  4. Shock Absorption - Our EVA sneakers absorb more of the step impact than other soles. This makes your EVA sneakers more comfortable when out for a walk or run. Shock absorbing shoes have lots of benefits including relieving the stress on your joints as you walk.
  5. Durability - EVA soles can last longer than other soles. This way, your EVA sneakers can keep up with you for as long as you need them to. 

Our EVA sneakers are just part of our commitment to use the best materials in our products. Our  Green Strategy also means we are committed to 0% scraps, up to 90% recycled water in production, and 100% use of renewable resources.

4 COMFORTABLE EVA SNEAKERS 

At Giesswein, your foot comfort is our top priority and we believe EVA soles are great for making your sneakers even more comfortable. That&#;s why we&#;ve included them in some of our favourite sneaker designs. EVA soles are the secret ingredient to our comfortable EVA sneakers which make them irresistible. Combining super soft materials with cushioning EVA soles makes for unparalleled all day comfort. Giesswein EVA sneakers include:

Want more information on orange eva boots? Feel free to contact us.

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