Pipe supporting rollers are essential components in various industries where the handling, transportation, and installation of pipes are critical. These rollers play a vital role in ensuring the integrity of pipelines and preventing damage during movement and positioning. In this article, we explore the reasons why pipe supporting rollers are indispensable in diverse industrial applications.

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1. Preventing Pipe Sagging and Deformation

One of the primary reasons for using pipe supporting rollers is to prevent sagging and deformation of pipes. Pipes, especially those with larger diameters or made of heavy materials, are prone to sagging when unsupported. Pipe supporting rollers provide a stable platform that helps distribute the weight of the pipes evenly, preventing sagging and ensuring that pipes maintain their intended shape.

2. Facilitating Smooth Movement

Pipe supporting rollers facilitate the smooth movement of pipes, both horizontally and vertically. Whether pipes need to be transported within a facility or positioned during installation, these rollers reduce friction and allow for controlled movement. This not only enhances efficiency in handling pipes but also minimizes the risk of damage to the pipes or the surrounding infrastructure.

3. Ensuring Proper Alignment

Proper alignment of pipes is crucial for the functionality and longevity of pipelines. Misaligned pipes can lead to operational issues, increased stress on joints, and potential leaks. Pipe supporting rollers aid in maintaining the correct alignment of pipes during transportation and installation. This precision is particularly vital in industries where the accuracy of pipe positioning is critical, such as in power generation and oil and gas facilities.

4. Managing Weight Distribution

Pipes can vary significantly in terms of size, material, and weight. Pipe supporting rollers are designed to handle the weight distribution of different types of pipes, ensuring that the load is evenly spread. This is particularly important when dealing with heavy pipes or pipes made from materials with specific weight considerations. Proper weight distribution helps prevent excessive stress on the pipes and their supporting structures.

5. Enhancing Safety During Handling

Safety is a paramount concern in industries that involve the transportation and installation of pipes. Pipe supporting rollers contribute to safety by providing a secure and controlled environment for handling pipes. The risk of accidents, injuries, and damage to property is minimized when using these rollers, as they offer a stable and reliable means of moving and positioning pipes.

6. Supporting Various Industries

The versatility of pipe supporting rollers makes them applicable across a wide range of industries. From construction sites and manufacturing facilities to power generation plants and mining operations, these rollers are used wherever pipes are handled. Their adaptability to different environments and pipe sizes makes them an indispensable tool in various industrial processes.

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7. Reducing Wear and Tear on Pipes

The movement of pipes, especially over uneven surfaces, can lead to wear and tear over time. Pipe supporting rollers act as a buffer, reducing the impact on pipes and minimizing abrasion. This not only prolongs the lifespan of the pipes but also ensures that they remain in optimal condition, contributing to the overall efficiency of the systems they are a part of.

Conclusion

In conclusion, pipe supporting rollers are essential for maintaining the integrity and functionality of pipelines in diverse industrial settings. From preventing sagging and deformation to ensuring proper alignment, managing weight distribution, enhancing safety, and reducing wear and tear, these rollers play a crucial role in the efficient handling and installation of pipes.

For top-quality pipe supporting rollers and expert advice on their application in your specific industry, please don't hesitate to contact us. As a trusted supplier of industrial solutions, we are committed to providing you with the support and equipment you need for the successful execution of your projects.

28 March

Pipe or Tank Turning Rolls

Automated Rolling of Cylindrical Workpieces: If it&#;s Round, You Can Roll It!

Conventional welding rotators are a common piece of mechanical handling equipment in fabrication shops, as well as any factory floor with large cylindrical workpieces. The main reason they&#;re beneficial is that they reduce manual handling and achieve accurate turning often at pre-set speeds letting welders perform circumferential welds at the most suitable angle.

Larger setups can see tank turning rolls combined with different systems to automate not just the turning of cylindrical vessels, but also to include weld automation rigs such as a weld positioner to automate circumferential welds on cylindrical vessels. Rotators turn the vessels and a weld head/welding torch can be suspended above the workpiece providing a stationery weld head position with adjustable height positioning. However, that&#;s only one job weld rotators can perform&#;

Pipe or Tank Turning Rolls Can Turn Anything That&#;s Round

Welding rotators can refer to pipe or tank turning rolls equipped with additional welding equipment. A pipe turning roll automates the rotation of standard pipe diameters, and oversized pipes require tank turning rolls.

The term welding rotators is likely the better understood term in weld shops because the equipment can be customised with any number of additional equipment to complete a rig. In other industries, turning rolls work just as effectively at reducing manual handling time and increasing productivity rates.

Achieving Optimal Weld Positions with Large Diameter Pipes

Tank turning rolls are used for large diameter pipes such as pressure vessels and rocket casings among other large cylindrical vessels requiring precision welds such as those in the aerospace, defense and energy sectors. In addition to getting quality welds right the first time, reducing rework, tank turning rolls can be further equipped with various weld automation equipment reducing operator fatigue and increasing quality and production output.

Turning Rolls in Various Stages of Production

Pressure vessels and other oversized cylindrical workpieces need welding, sand blasting and painting done prior to shipping to the destination site. Circumferential welds can be done using a weld rotator and with various speed settings available, non-destructive testing can be carried out to verify all weldments are sealed before using the turning roll to pre-treat pipes with sand blasting prior to painting.

Painting of large cylindrical vessels can be mainly automated on-site with tank turning rolls, avoiding the need for manual painting after all the components are assembled at the destination site. Essentially, tank turning rolls can be used for weld automation and for fitting and assembly of large cylindrical workpieces.

Tank Turning Rolls for Wind Tower Components

Wind towers are constructed with thick steel cans requiring advanced welding processes to penetrate thick steel. Tank turning rolls equipped with an overhead weld torch can be used to automate circumferential welding as the machinery will turn the pipes under a stationery weld head. In addition to automated welding of wind tower components, specialised tank turning rolls can be used for sand blasting large diameter pipes in preparation for painting.

Supporting Longer Work Pieces that Don&#;t Fit on the Turning Roll

On longer work pieces, it may be that the length of the object is too large to fit on the one turning roll. In these cases, larger equipment is an option, but the simplest way to support overhangs of tubular and other round objects is to use pipe stand supports. These are used in addition to rotation equipment to support overhangs.

Weld rotators is just a term used to describe turning rolls when they are used to automate material handling of cylindrical objects in the welding sector. Pipe turning rolls is the term used for standard sized manipulators. Tank turning rolls are heavy-duty manipulators used to rotate large diameter pipes. They aren&#;t solely for weld automation though. Turning rolls without any additional automation equipment are used in a variety of industries, some of which don&#;t have any need for welding processes, for example, cleaning, painting and/or inspection of workpieces.

When manufacturers need to mechanise the movement of large round objects, turning rolls are the equipment to automate handling, thus increasing production. The size of the turning roll used is determined by the size of materials needing handled. Pipe turning rolls refer to the equipment used to rotate standard sizes of pipe, whereas tank turning rolls are used to rotate oversized cylindrical workpieces. The sizes already available cover the majority of industries, however for certain processes, customisations may need made to equipment to accommodate any size and weight of cylindrical objects. The simplest addition to turning rolls is a pipe stand support as those can be used to support overhangs of round objects that&#;s too long to fit on the turning roll in use.

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