Naturally toxic: natural substances used in personal care ...

Author: Geym

Sep. 09, 2024

Naturally toxic: natural substances used in personal care ...

Natural substances used in personal care products

The international INCI list contains more than 16,000 ingredients [12], and the published European list [8] that was used in this study consists of around 8,500 substances. 1,358 ingredients specified in the INCI list are natural substances derived from organisms (according to the selection criteria as described in the &#;Methods&#; section) (Table 1). Out of these, 655 appear in the C&L inventory [13], which is the official European database that contains classification and labeling information on notified and registered substances received from manufacturers and importers.

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Table 1 Overview of the number of substances analyzed in the study

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The INCI list [8] was scanned for natural substances derived from natural organisms according to the criteria described in the methods. 1,358 natural substances were found. Out of these, 655 natural substances appear in the C&L inventory with 369 being classified as hazardous substances.

CAS and EC numbers are a prerequisite for the unequivocal retrieval of the classification and labeling of a definite substance in the C&L inventory. It was found that some substances appear in the INCI list with identical EC and CAS numbers, even when they have different origins and names (e.g. Betula alba bark extract and Betula alba leaf extract, both with CAS number -15-7 and EC number 281-660-9, or Citrus aurantium amara flower distillate and Citrus aurantium amara peel extract both with -50-4 and 277-143-2). It is apparent that these &#;substances&#; should be differing chemical mixtures. Similar inconsistencies were found a number of times but could not be investigated further in this study.

Table 2 illustrates that these natural substances are mainly produced from higher plants, but some are also animal products or originate from other organisms. This table also shows the number of notifiers who submitted the same classification and labeling information for a certain substance in the C&L inventory. In case a substance was classified differently by various notifier groups, only the clear majority was considered here. The number of notifiers ranges between one to more than 1,000 e.g. Ricinus communis oil (1,469 notifiers) and Xanthan gum (polysaccharide secreted from the bacterium Xanthomonas campestris) (1,357 notifiers). 208 herbal natural substances are notified by more than 500 notifiers. This indicates the dissemination of a substance but does not allow to estimate amounts produced per year (see also the section concerning REACH). It must be emphasized that substances itemized in the INCI list can be applied not only in personal care products but also in other products, e.g. food [2-4] or medicine [3,4,14]. Therefore, the number of notifiers does not need to correlate to the quantitative importance of a certain natural substance in the cosmetic market. However, the numbers show the abundance of companies involved in the classification and labeling of these natural substances.

Table 2 Numbers of natural substances in the INCI list [8] originating from various organism genera

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Natural substances from animals are, for example, amniotic fluid, aorta extract, Bombyx lipida, brain extract¸ bubulum oil (oil from the feet of cattle), equus extract, heart extract, liver extract, marrow extract, maromota oil, or serum. Less than 500 and more than 100 companies notified e.g. shellac, cera alba (beeswax), albumen (egg white), colostrum, lac powder, ovum, royal jelly.

The majority of animal or human material substances are not notified by any manufacturer or importer (e.g. embryo extract, neural extract, pellis lipida (animals' skin lipids), spleen extract, spinal cord extract, sus extract (extract from the skin of the pig), thymus extract (thymus glands extract), or umbilical extract.

Algae that are used for the production of natural substances are e.g. Caulerpa taxifolia, Chlorella vulgaris, Chondrus crispus (Irish moss or carrageen moss), Corallina officinalis, Delesseria sanguinea, Fucus serratus, Laminaria digitata, Laminaria japonica, Palmaria palmate (dulse), and Ulva lactuca (sea lettuce). The extract of the brown algae Fucus vesiculosus (bladderwrack algae) has the greatest number of notifiers (123).

Most mushrooms entries are Saccharomyces ferment, and the yeast extract (faex extract) has the largest number of notifiers (115 notifiers).

Among the bacteria that are used for natural substances in personal care products are the following genera, e.g. Aspergillus, Lactobacillus, Lactococcus, and Streptococcus.

The lichen extracts are produced from Evernia prunastri, Usnea barbata (tree moss), and Cetraria Islandica (Iceland moss).

Table 3 shows examples of plant species from the INCI list which are used also in other applications but personal care or which are wild herbs. Some are widely used aromatic herbs, e.g. Laurus nobilis (laurel), Myristica fragrans (nutmeg), Piper nigrum (pepper), and Zingiber officinale (ginger). Others are food plants, e.g. Allium cepa (onion), Arachis hypogaea (peanut), Citrus aurantium (bitter orange), Coffea arabica (coffee), Daucus carota (carrot), Glycine soja (soybean), Theobroma cacao (cacao), Triticum vulgare (wheat), Vitis vinifera (grape), and Zea mays (corn). There are other plants known for their use as phytopharmaceuticals, e.g. Arnica montana (arnica), Calendula officinalis (calendula), Chamomilla recutita (matricaria, chamomile), Valeriana officinalis (valerian), and Viscum album (mistletoe). Nicotiana tabacum (tobacco) is also among the plant species used, as well as many wild or garden plants, e.g. Buxus sempervirens (boxwood), Castanea sativa (chestnut), Crocus sativus (saffron crocus), Equisetum arvense (horsetail), Hedera helix (ivy), Lupinus albus (lupin), Nerium oleander (oleander), Papaver rhoeas (corn poppy), Syringa vulgaris (lilac), Taraxacum officinale (dandelion), Tussilago farfara (coltsfoot), and Urtica dioica (stinging nettle).

Table 3 Examples of herbal natural substances in the INCI list [8]

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The INCI list indicates the possible functions in cosmetic products. Some natural substances are &#;antiseborrheic&#;&#;, &#;emollient&#;&#;, &#;keratolytic&#;&#;, &#;refreshing&#;&#;, &#;skin conditioning&#;&#;, &#;skin protecting&#;&#;, &#;smoothing&#;&#;, &#;soothing&#;&#;, &#;solvent&#;&#;, or &#;tonic&#;. Only one &#;colorant&#; (Beta vulgaris/Beta vulgaris extract) and one &#;hair dye&#; (Lawsonia inermis extract, which is the extract of the henna plant) is among them. Some are &#;antimicrobials&#;&#;, but no one has the function &#;preservative&#; (Note: There are many non-natural compounds listed in the INCI with the function &#;preservative&#;, e.g. benzylalcohol or benzylparaben.). For Usnea barbata extract, the function &#;deodorant&#; and for ten other natural substances, e.g. Citrus aurantium bergamia oil, Mentha viridis oil¸ Prunus amygdalus amara oil, Ruta graveolens oil, and Sambucus nigra oil, &#;masking&#; was the only function indicated. Some natural substances are &#;deodorant&#; or &#;masking&#; in addition to other functions, e.g. &#;tonic&#;. Other cosmetic ingredients used due to their odor are listed in the INCI list part II &#;Perfume and aromatic raw materials&#; [15] and not in the INCI list analyzed here. It was found that some substances with different INCI names, different origins, obviously different chemical compositions, and also different functions in a product were itemized with identical EC and CAS numbers in the INCI list, e.g. Avena sativa bran extract (abrasive), Avena sativa extract (emollient), and Avena sativa meal extract (soothing), all three with the CAS -26-0 and the EC 281-672-4, or Citrus aurantium dulcis flower oil (astringent and tonic), Citrus aurantium dulcis flower water (skin conditioning), Citrus aurantium dulcis peel cera (emollient and skin conditioning), Citrus aurantium dulcis peel extract (emollient, skin conditioning), and Citrus aurantium dulcis seed extract (skin conditioning), all five with the CAS -48-6 and the EC 232-433-8.

Legal restrictions

Classifications according to the CLP regulation

Out of the 1,358 natural substances (Table 1), 703 natural compounds could not be found in the C&L inventory [13]. There are several reasons why a substance does not show up there: the classification was not notified yet, the substance might not have been scrutinized for its hazardous properties yet, or the substance is no longer produced, imported, or used by any company. In general, natural substances are self-classified by producers or importers. None of the natural substances appear in Annex VI of the CLP regulation, which is the list of harmonized classification and labeling of hazardous substances, whereas several single components of natural substances turn up there, such as e.g. nicotine, strychnine, atropine, digitoxin, papaverine, or aconitine.

Some notifier numbers appear repeatedly which might indicate the size of consortia that submitted the classifications to the ECHA: e.g. 14 substances were classified by 226 manufacturers or importers, 30 by 500, 45 by 747, and 26 by 748 manufacturers. Many natural substances are classified differently by various notifier groups. If the classifications differ between notifiers, they should make an effort to find a joint solution [9, Art. 41] which has apparently not been done for many natural substances. The differences could be the consequences of slightly different compositions or contaminations of the natural substances, of different data bases used, of the application of calculation methods instead of measured test data, or of different classification approaches due to precaution or strategic reasons. It is also possible that some classifications are not correct. If the self-classifications of various companies differ, the classification which the clear majority of companies agreed upon is used in this study. It was not the purpose here to validate whether the majority is right or not. In most cases, the majority is clear. However, there were also cases, where one consortium of notifiers did not classify or label at all, whereas the other consortium of a similar size did. For example, Brassica nigra extract was not classified by 29 notifiers, whereas 28 notifiers classified it with H226, H301, H311, H315, H319, H330, H335, H400, and H410. Several substances were classified by only one company and not classified by many others.

Table 1 shows that 369 natural substances that appear in the C&L inventory are classified as hazardous substances. 257 substances are classified due to their hazardous effects on human health, and 185 substances are classified due to their hazardous effects on the environment. Eight substances are classified only because of their effects on the environment (e.g. tall oil H412 (352 notifiers)); 177 substances are classified due to their hazardous effects on human health and the environment, e.g. Picea excelsa extract H304, H315, H317, H319, H400, and H410 (500 notifiers) or Lavandula hybrida extract H304, H315, H317, H373, and H411 (748 notifiers).

136 substances were classified due to physical effects only (H225, H226) and 94 substances due to their physical, health, and environmental hazards, e.g. Rosa damascena extract H226, H315, H317, H318, H341, H351, and H412 (352 notifiers); Melaleuca alternifolia oil H226, H302, H304, H315, H317, H319, and H411 (981 notifiers).

Table 4 is a compilation of H phrases found for natural substances in the C&L inventory. The H-phrases due to physical properties (H226 and H225) may be mainly due to the solvents used for extraction or other preparation methods of the natural products. No natural substance is 'fatal if swallowed', but 45 are 'toxic' or 'harmful if swallowed'.

Table 4 Classifications of natural substances from the INCI list [8] according to the C&L inventory [13]

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226 (35%) of the substances are assigned H phrases concerning effects on skin and eyes. Several natural products are called &#;skin conditioning&#;&#;, &#;skin protecting&#;&#;, or &#;tonic&#; in the INCI list, even if they are classified due to their hazardous properties for skin or eyes (H310, H311, H312, H314, H315, H317, H318), e.g., Nicotiana tabacum extract (H312), Pelargonium graveolens oil (H304, H315, H317, H318, H412), Ribes nigrum extract (H304, H317, H411), Rosa centifolia water (H315, H317, H319, H341, H351), Rosa damascena distillate (H226, H315, H317, H318, H341, H351, H412), Ruta graveolens extract (H317, H411), Thuya occidentalis extract (H226, H301, H304, H317, H411), Vanilla planifolia extract (H317), Verbena officinals extract (H304, H315, H317, H411), and Vetiveria zizanoides extract (H315, H317, H319).

Many natural substances produced from food plants are classified due to hazardous properties, e.g. Carum carvi extract (H226, H302, H304, H315, H317, H400, H410), Carum petroselinum extract (H226, H304, H317, H400, H410), Daucus carota extract (H226, H304, H317, H319, H411), Daucus carota juice (H226, H304, H317, H319, H411), Rosmarinus officinale extract (H226, H304, H317, H373, H411), Triticum vulgare extract (H317), and Foeniculum vulgare oil (H226, H304, H315, H317, H319, H341, H351, H371, H400, H410).

Many plants are generally known for their ingredients of high sensitization potential [2], such as Achillea millefolium, Arachis hypogaea, Arnica montana, Ginkgo biloba, Glycine max, Helianthus annuus, Inula helenium, and Ricinus communis. 21 entries of natural substances in the INCI list originate from these plants, but only Achillea millefolium oil is classified due to its sensitization potential (H317).

Seven natural substances are classified as &#;fatal&#;, &#;toxic&#;, or &#;harmful if inhaled&#;. Three notifiers classify a natural substance as &#;May cause allergy or asthma symptoms or breathing difficulties if inhaled&#;. Eight substances are classified as &#;May cause respiratory irritation&#;&#;, e.g. Quillaia saponaria extract (783 notifiers).

130 substances are classified with H304 &#;May be fatal if swallowed and enters airways&#;, e.g. Picea excelsa extract and Pinus sylvestris leaf extract.

Carcinogens, mutagens, and substances toxic to reproduction (CMR substances) should be prohibited in cosmetic products according to Preamble (32) of the Cosmetics Regulation / [16], but there are exceptions for these substances where their &#;use has been found safe by the SCCS&#; (Scientific Committee for Consumer Safety) [17]. Natural substances are classified 53 times with H341, H350, H351, H360, and H361 (H phrases indicating CMR substances), several of them with more than 500 notifiers.

Six natural substances are classified with H371, among them is Lawsonia inermis extract (the extract of the henna plant), classified also with H317. The active ingredient of the hair dye in the henna plant is 2-hydroxy-1,4-naphthoquinone, also called lawsone, CAS 83-72-7 EC 201-496-3 which is classified by the majority of notifiers (23) with H315, H319, and H335.

Many medicinal plants contain relevant physiological active ingredients. Some natural substances used for personal care products are produced from medicinal plants and are classified, e.g. Chamomilla recutita extract (H304, H315, H317, H412), Chenopodium ambrosioides extract (H301, H304, H311, H315, H317, H411), and Valeriana officinalis extract (H304, H317, H319, H400, H410), whereas others are not classified, e.g. Arnica montana extract, Calendula officinalis, or Ricinus communis oil.

H phrases due to hazardous properties for the environment are attributed 185 times to natural substances, with 184 for long lasting effects (H410, H411, H412, and H413), i.e. that these substances are not readily degradable.

REACH

The following paragraphs in the REACH regulation [1] concern natural substances used in personal care products:

In the introduction, it says (35) &#;The Member States, the Agency and all interested parties should take full account of the results of the RIPs, (REACH Implementation Projects (added by the author)) in particular with regard to the registration of substances which occur in nature (Table 5).

Table 5 Natural substances in the INCI list that are registered according to REACH in descending order of the production volumes

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There are exemptions from the obligation to register in accordance with Art. 2(7b) e.g. &#;Substances occurring in nature other than those listed under paragraph 7 (which are inorganic substances or petrochemicals (added by the author)), if they are not chemically modified, unless they meet the criteria for classification as dangerous according to Directive 67/548/EEC.&#; The natural substances in the INCI list that are classified as hazardous substances should therefore be registered according to REACH. 19 natural substances in the INCI list are registered according to REACH with annual production tonnage bands up to 100,000 to 1,000,000 t/a (Table 5). As substances used as medicinal products, food and feeding stuff do not need to be registered, evaluated, and authorized according to REACH Art. 2(5), production volumes indicated in Table 5 cover the uses in other applications, e.g. in personal care products. The other 350 natural substances which are classified and labeled according to the C&L inventory have not been registered so far. Some of them might be registered in , the registration deadline for production volumes of 1 to 100 t/a. Furthermore, it must be assumed that some of the 703 natural substances that do not turn up in the C&L inventory so far also will have to be registered according to REACH in future. Classifications in the REACH registration are not in line with the classifications by the majority of notifiers in the C&L inventory as shown in Table 5.

If substances registered according to REACH are classified differently by various notifiers, registrants should be participants in a substance information exchange forum (SIEF) with the aim to agree classification and labeling ([1] Art. 29(2)). As some natural substances are CMR substances, as shown above, they might be candidates for REACH Annex XIV (list of substances subject to authorization) ([1] Art. 57). As data on cosmetic ingredients need not be transmitted in the supply chain ([1] Art. 2(6b)), it is not foreseen that the final formulator receives the information about classification and labeling.

None of the natural substances considered in this study is in the list of substances of very high concern (SVHC).

According to the REACH regulation, the chemical safety report does not need to consider the risks to human health from the use of cosmetic products ([1] Chapter 1 Art. 14(5b)). This is valid for synthetic ingredients as well as for natural substances.

Cosmetic regulation

There are several restrictions for natural substances used in personal care products.

Annex II of the Cosmetic Regulation [16] is the &#;List of substances prohibited in cosmetic products&#;. It lists 35 natural substances, most of which are prohibited because they are highly toxic, such as Atropa belladonna L. (deadly nightshade) and its preparations, Cantharides, Cantharis vesicatoria (Spanish fly (beetle)), Chenopodium ambrosioides L. (wormseed) (essential oil), Claviceps purpurea Tul. (ergot fungus), and its alkaloids and galenical preparations, Conium maculatum L. (poison hemlock) (fruit, powder, galenical preparations), Prunus laurocerasus L. (cherry laurel water), Strychnos species (e.g. Strychnos nux-vomica), and their galenical preparations, Veratrum spp. (false hellebore) and their preparations, and Pyrethrum album L. and its galenical preparations.

These natural substances are not listed in the INCI list but related substances produced by the same plants: For example, Chenopodium ambrosioides L. (essential oil) is prohibited, whereas Chenopodium ambrosioides L. (extract) is classified by 69 notifiers, and the INCI list indicates the function of &#;skin conditioning&#;.

The oil from the seed of Laurus nobilis L. is prohibited in Annex II. However, Laurus nobilis extract of the leaves has the same CAS and EINECS numbers and was classified by 747 notifiers in the C&L inventory. (The oil from the fruits in the INCI list has a different CAS number and was classified by 64 notifiers in the C&L inventory).

Fig leaf absolute (Ficus carica L.) is prohibited when used as a fragrance ingredient, Ficus carica extract is classified by 74 notifiers in the C&L inventory, and the INCI list indicates the function &#;skin conditioning&#;.

Verbena oil (Lippia citriodora Kunth.) is prohibited when used as a fragrance ingredient, Lippia citriodora Kunth. extract is classified by 128 notifiers in the C&L inventory, and the INCI list indicates the function &#;tonic&#;.

Further restrictions exist for the origin of bovine products (e.g. adeps bovi, brain extract, marrow extract, or neural extract).

Annex III of the Cosmetic Regulation contains the &#;List of substances which cosmetic products must not contain except subject to the restrictions laid down&#;. Oakmoss extract (Evernia prunastri extract) as a strong contact allergen is part of this list and must be named in the list of ingredients referred to in Art. 19(1)(g) when its concentration exceeds 0.001% in leave-on products and 0.01% in rinse-off products. Despite this restriction, there were 747 notifiers for oakmoss extract in the C&L inventory. According to the INCI list, oakmoss extract is used with the function of skin conditioning. Oakmoss is also listed in the INCI list part II (perfume and aromatic raw materials), together with treemoss extract (Evernia furfuracea lichen extract).

It is not evident to the author why the reference in the restriction of the cosmetic colorant Beta vulgaris (which has a strong red color) in the INCI list (IV 1) leads to a substance of green color.

Red list of endangered species

A dozen natural substances from the INCI list originate from plants that are on the red list of endangered species in Germany (class 2 or 3) [18], e.g. Drosera rotundifolia (sundew), Orchis morio (green-veined orchid), Gentiana lutea (great yellow gentian), Arctostaphylos uva-ursi (bearberry), or Arnica montana (mountain arnica). There were no notifiers of Drosera rotundifolia (sundew) and Orchis morio. Also, no notifier is entered for Arnica montana, although this plant is used frequently for pharmaceutical products. Some plants which are endangered in Germany and used for the production of natural substances may be cultivated (e.g. Gentiana lutea, Arctostaphyllos uva-ursi, and since recently also Arnica montana) or they may be collected in other countries (e.g. Arnica montana). Gentiana lutea, and Arctostaphyllos uva-ursi are notified by 747, respectively 25 notifiers. There are additional rare and protected plants, which are used for the production of personal care products, but which are itemized in the INCI list and not in the German red list. For example, alpine valerian (Valeriana celtica, German name: Speick) is used by the German Speick company for the production of soap. This company was granted an exception permit for the collection of Valeriana celtica in the Austrian Alps.

Microencapsulation of Essential Oils: A Review - PMC

Essential oils (EOs) are complex mixtures of volatile compounds extracted from different parts of plants by different methods. There is a large diversity of these natural substances with varying properties that lead to their common use in several areas. The agrochemical, pharmaceutical, medical, food, and textile industry, as well as cosmetic and hygiene applications are some of the areas where EOs are widely included. To overcome the limitation of EOs being highly volatile and reactive, microencapsulation has become one of the preferred methods to retain and control these compounds. This review explores the techniques for extracting essential oils from aromatic plant matter. Microencapsulation strategies and the available technologies are also reviewed, along with an in-depth overview of the current research and application of microencapsulated EOs.

Due to the enormous interest of the scientific community and the industry in the microencapsulation of active substances, several microencapsulation methods have been developed over time. Encapsulation processes are usually divided into three main categories: physicochemical, mechanical, and chemical processes [ 17 ]. In this review article, some of these methods, which are used in EO microencapsulation, are described and an outlook of scientific works developed in this area is approached.

Microencapsulation is a technology based on the coating of solid, liquid, or gaseous particles through an encapsulating agent that acts as a barrier, completely isolating the core material from the external environment [ 13 ]. Most microcapsules have a diameter within the range 1&#; µm [ 14 ]. The shell material can be a film of a natural, semi-synthetic, or synthetic polymer and its choice has a key role in the stability of core material [ 15 ]. Arabic gum, agar, alginate, proteins, and dextrins are some of the materials used as encapsulating agents in the microencapsulation process [ 16 ].

EOs are unstable and highly susceptible to changes caused by external factors, such as light, temperature, oxygen, and humidity [ 10 ]. The high volatility and reactivity of these compounds represent challenges for the application of essential oils in several industries [ 11 ]. To overcome these limitations, the microencapsulation technique is often used to maintain the functional and biological characteristics of these compounds and to control their release [ 12 ].

Essential oils have gained renewed interest in several areas over the years. Its use was expanded to the medical field due to its biocidal activities (bactericides, viricides, and fungicides) and medicinal properties [ 8 ]. The use of natural compounds has become popular in the food industry, with EOs being used as preservatives and food additives due to their antioxidant and antimicrobial properties and pleasant flavour. EOs are included in the composition of many dosage forms in pharmaceutical products. Studies have been carried out on the many biological activities of essential oils ( ) and their components, and particular interests have also been established to elucidate their modes of action, allowing for the improved and targeted intervention in new drugs [ 9 ].

EOs that have antimicrobial properties are alternatives to the use of antibiotics and chemical additives [ 5 ]. As they have been used worldwide in many industries, their prices differ due to the supply of raw materials, issues related to harvesting, climate factors, and extraction yields. Some of these EOs also have antioxidant properties, with studies reporting that EOs from celery, citronella, cloves, oregano, parsley, tarragon, and thyme seeds were able to inhibit 50% of the 2,2-diphenylpicliryl-hydrazil (DPPH) radical elimination activity [ 6 ]. The application of EOs as antioxidants has been evaluated in different types of foods, and research is currently being conducted to optimise the process [ 7 ].

Essential oils (EOs) are liquid products present in plants and can be defined as complex natural mixtures of volatile secondary lipophilic metabolites that give plants and spices their essence and colour [ 1 , 2 ]. These compounds can be obtained by hydrodistillation, solvent extraction, and supercritical CO 2 extraction, among other methods that can also be used for essential oil extraction [ 1 ]. These oils can be extracted from different parts of the plant, such as the flowers, leaves, stems, roots, fruits, and bark, and have different biological and pharmaceutical properties [ 3 ]. Due to their versatile nature, the oils can be utilised for several purposes, from contact toxicant and fumigant to attractive or repellent applications [ 4 ]. However, there are many factors that affect the chemical composition of essential oils, including genetic variation, type or variety of plants, plant nutrition, fertilizer applications, geographical location of the plant, climate, seasonal variations, stress during growth or maturation, as well as post-harvest drying and storage.

The functionalisation of textiles with EOs with anti-mosquito repellent properties is a revolutionary way to protect human beings from insect bites and, thus, from many diseases such as malaria and dengue [ 146 ]. Plants, whose OEs have been reported to have repellent properties, include citronella, cedar, geranium, pine, cinnamon, basil, thyme, garlic, and mint. Khanna et al. performed the synthesis of a modified cyclodextrin host (β-CD CA) for inclusion complexation with the essential oils of cedarwood, clove, eucalyptus, peppermint, lavender, and jasmine for the assessment of repellent efficacy against Anopheles Stephensi in cotton. It was concluded that jasmine EO is the weakest against mosquitoes, as it worked as an attractant simulating flower nectar. Eucalyptus and clove are the feeding deterrents. On the other hand, lavender and peppermint are potential mosquito repellents, and cedarwood is an effective mosquito killer [ 147 ]. Soroh et al. reported that textiles treated with the Litsea and lemon EO microemulsion showed potential mosquito-repellent properties [ 148 ]. In general, citronella remains the most promising as an insect repellent and, therefore, is the most-incorporated EO in tissue functionalisation for this purpose. Specos et al. demonstrated citronella essential oil&#;s mosquito-repellent action, especially against Aedes aegypti [ 148 ]. Microcapsules with citronella are commonly incorporated into matrices such as cotton and polyester [ 149 ]. Another report determined that bio-based citronella oil has a better insect repellent effect than synthetic agents. Sariisik et al. concluded that, after washing, the insect repellent activity of the printing and coating method was increased, and the fabrics still showed repellency after five washing cycles [ 150 ].

Essential oils are used in medical and technical fabrics. The technique used in industrial processes is encapsulation, which is used to give finishes and properties to textiles that were not possible or economical. The main application for encapsulation is durable fragrances and skin softeners, and other applications may include insect repellents, dye, vitamins, microbial agents, and phase-change materials, and medical applications, such as antibiotics, hormones, and other medications.

The loss of quality of agricultural products is caused by the presence of insect pests. The presence of these pests leads to reduced quality, low yield, and economic losses. Furthermore, human and animal health is compromised due to the production of carcinogenic secondary metabolites. To overcome this problem, chemical insecticides were used to excess. Despite being highly efficient, their overuse caused physiological resistance in several insect species and irreversible damage to the environment. Essential oils have emerged as a natural plant alternative to protect agricultural products from pests [ 144 ]. The use of EOs has intensified, mainly in gardens and homes, for pest control ( ), being important due to their toxic (pesticide) effect. EOs can be inhaled, ingested, or absorbed through the skin of insects. Monoterpenoids are an important group of chemical compounds in essential oils that interfere with the octopaminergic system of insects, which represent a target for insect control. As vertebrates do not have octopamine receptors, most chemicals in EOs are relatively safe to use. The special regulatory status together with the availability of essential oils has made the commercialisation of EO-based pesticides possible. Microencapsulation technology is used to produce these natural pesticides in order to mimic chemical compartmentalisation in plants, by protecting essential oils from degradation [ 145 ].

Over the years, EOs have also been used against nosocomial infections, as a cleaning liquid for disinfecting equipment and medical surfaces [ 9 ], or as an aerosol in operating rooms and waiting rooms to limit contamination [ 10 ].

In the detergent and cosmetics industry, microcapsules of essential oils are used in many products such as perfumes, creams, and deodorants where the controlled release of EOs is essential, increasing the duration of fragrance and the properties of the EOs [ 45 ]. Aroma ingredients such as patchouli (Pogostemoncablin), citronella (Cymbopogon winterianus), sandalwood (Santalum álbum), bergamot (Citrusaurantium), rosemary (Rosmarinus officinalus), mint (Mentha piperita), and vetiver (Chrysopogon zizanioides) are frequently used [ 4 ]. Regarding the EOs from flowers, Lavandula officinalis, rose, jasmine, tuberose, narcissus, and gardenia are those most commonly exploited for cosmetic applications [ 143 ]. Products such as detergents, soaps, shampoos, and softeners are largely produced using these natural compounds.

The packaging has the function of delaying deterioration, maintaining the quality and safety of packaged foods. For the packaging material to be satisfactory, it must be inert and scratch resistant, and must not allow molecular transfer to or from the packaging materials. Active packaging technologies extend the shelf life and control the quality of food products, decreasing microbial, biochemical, and enzymatic reactions through different strategies, such as adding chemical additives/preservatives, removing oxygen, controlling humidity and/or temperature, or a combination of these [ 137 ]. Oregano oil contains a high amount of carvacrol and is considered one of the most active plant extracts against pathogens due to its antimicrobial activity. Therefore, it has been used to preserve a variety of foods such as pizza, fresh beef [ 138 ], and cheddar cheese [ 139 ]. For the same purpose, limonene is reported for the preservation of strawberries [ 140 ], rosemary in chicken breast cuts [ 141 ], and cinnamon in pastries [ 142 ].

As the unpleasant taste and instability limit the application of EOs, the use of these encapsulated compounds can allow their application for several purposes. One of them is the intensification of the flavour of food products, where capsules can be used that release the product quickly when introduced into the mouth [ 20 ].

In food, cosmetics, and personal care products, EOs are used as a natural aroma due to their chemical properties. In the food industry, EOs are being used as a food preservative because one of the main concerns is the preservation of food to prolong its useful life, ensuring safety and quality [ 11 ]. An expiration date is defined as the period of time during which the food product will remain safe. This ensures the maintenance of sensory, chemical, physical, microbiological, and functional characteristics. For example, spices can be encapsulated to extend their shelf life, maintain their properties, and inhibit reactions with other compounds [ 135 ]. Cinnamaldehyde, the aromatic agent present in cinnamon, has antimicrobial properties, and when encapsulated can slow the growth of yeasts in bakery products. Thus, the use of cinnamon in encapsulated form allows the product to be flavoured without interfering with the leavening process [ 136 ].

Cancer is a growing health problem worldwide and is the second leading cause of death. Essential oil constituents play an important role in cancer prevention and treatment as alternatives to synthetic drugs. Mechanisms such antioxidant, antimutagenic, and antiproliferative properties, enhancement of immune function and surveillance, enzyme induction and enhancing detoxification, modulation of multidrug resistance, and the synergistic mechanism of EO constituents are accountable for their chemo-preventive properties [ 132 ]. It has been reported that mitochondrial damage and apoptosis/necrosis in the yeast Saccharomyces cerevisiae were reduced by essential oils [ 133 ]. Recently, some studies demonstrated that certain EOs exhibited antimutagenicity towards mutations caused by UV light [ 8 ]. Jaganathan et al. reported that the active constituent eugenol from Syzygium aromaticum (cloves), nutmeg, basil, cinnamon, and bay leaves showed antiproliferative activity against several cancer cell lines in animal models [ 134 ].

Regarding antioxidant activity, the essential oil of the seeds of Nigella sativa L. showed considerable activity in the elimination of hydroxyl radicals. The essential oil of M. armillaris has marked antioxidant potential, changing the parameters of superoxide dismutase, and improving the concentrations of vitamin E and vitamin C [ 128 ]. However, there have been promising insect repellency/toxicity results from the essential oils of Nepeta parnassica, in Culex pipiens molestus [ 129 ]. Geranial, neral, geraniol, nerol, and trans-anethole are well established to stimulate the estrogenic response, and citrus (a combination of geraniol, nerol, and eugenol) is effective in replacing [ 3 H] 17β-estradiol at the oestrogen receptors in recombinant yeast cells [ 130 , 131 ].

With regard to antifungal activity, melaleuca oil showed positive results for all of its constituents, especially against dermatophytes and filamentous fungi [ 120 ]. In a reported study, germinated conidia of Aspergillus niger were more susceptible to non-germinated ones, with EOs of Melaleuca ericifolia, Melaleuca armillaris, Melaleuca leucadendron, and Melaleuca styphelioides exhibiting good activity against this fungus [ 120 ]. These same oils were evaluated for their antiviral activity in African green monkey kidney cells through the plaque reduction assay in the herpes simplex virus type 1 [ 121 ]. Other plants that have good antifungal activity are M. piperita, Brassica nigra, Angelica archangelica, Cymbopogon nardus, Skimmia laureola, Artemisia sieberi, and Cuminum cyminum [ 122 , 123 , 124 , 125 , 126 , 127 ]

An extensive range of EOs have antibacterial activity against Gram-positive and Gram-negative bacteria, along with antifungal properties. These compounds have been studied and have shown very promising results in salmonella, staphylococci, and other oral pathogens, and can be an alternative to antibiotics providing they are properly studied for these effects [ 115 , 116 ]. EOs that have shown antibacterial potential are basil [ 117 ], manuka oil (more potent among eucalyptus oil, rosmarinus, lavandula, and tea tree) [ 118 ], melaleuca oil [ 119 ], and essential leaf oils P. undulatum and Hedychium gardnerianum.

Essential oils have a wide range of biological properties, and there has been a growing interest in clinical applications ( ). Some of the properties include the chemo-preventive effects of cancer [ 109 ], antifungal [ 110 ], antiviral [ 111 ], antimicrobial, analgesic, anti-inflammatory [ 112 ], and antiparasitic activities [ 113 ].

Valerian is a perennial flowering plant with many chemical constituents, with more than 150 constituents identified in its essential oil [ 104 ]. Regarding therapeutic indications, it is advisable for people with nervous agitation, mild anxiety, and difficulties in sleeping [ 105 , 106 ]. There are also studies that demonstrate its antibacterial [ 107 ] and antimicrobial [ 108 ] properties. It is non-toxic, non-irritating, and can cause sensitisation. describes the main components of the EOs present in plants, as well as their chemical structures and some of the biological properties.

Illicium verum, popularly known as star anise, is a plant considered a spice for medicinal and culinary use. The extraction of Illicium verum has carminative, stomach, stimulating, and diuretic properties and is used as a pharmaceutical supplement [ 97 ]. The extracted shikimic acid is one of the main ingredients of the antiviral drug Tamiflu ® (oseltamivir) that is used to treat symptoms caused by avian influenza [ 98 ]. It has also been reported to have antimicrobial properties [ 99 ] and antioxidant properties [ 100 ], as well as significant anti-cancer potential [ 101 ]. There are studies in which star anise has been used as an insect repellent, such as for the Indian flour moth (P. interpunctella larvae) [ 102 , 103 ]. The main constituent of star anise is trans-anethole ( ) (80&#;90%) and when used in large doses, it is narcotic and slows down circulation, which can lead to brain disorders [ 69 ].

Mentha pulegium, better known as pennyroyal or mint (Brazil), is one of the best-known species of the genus Mentha. Pennyroyal extracts are good insect repellents [ 89 , 90 , 91 , 92 ]. There are several studies that show that these extracts also have other properties, such as antimicrobial [ 92 , 93 , 94 ], antioxidant [ 92 , 93 , 95 ], antibacterial [ 95 , 96 ], and anti-tumour [ 96 ] uses. It is still current in the British Herbal Pharmacopoeia, indicated for flatulent dyspepsia, intestinal colic, common cold, delayed menstruation, skin rashes, and gout [ 69 ].

Azadirachta indica, better known as neem, is an ancient tree that has been used for centuries for the most varied purposes. The plant provides a great number of secondary metabolites with biological activity. The plant has gained great importance in several areas, such as agriculture, livestock, and medicine [ 84 ]. It is used as an insecticide [ 85 ], antiviral [ 86 ], antibacterial [ 87 ], and antimicrobial [ 88 ], among others. Neem oil is very effective for acne, psoriasis, and eczema treatments, but it can also be applied as a support in the treatment of topical fungal or viral conditions, such as nail fungus, athlete&#;s foot, warts, or wounds. The natural antihistamines contained in neem oil are effective in relieving the itching and burning caused by, for example, bee, mosquito, and spider bites. The main constituent of neem is azadiractin, found in the leaves, fruits, and seeds.

Lemon balm (Melissa officinalis) is a herbaceous perennial from the mint family and it has antibacterial, antifungal [ 80 ], sedative, antipyretic, antispasmodic, anti-hypertensive, anti-Alzheimer, and antiseptic properties [ 81 ]. In addition to the treatment of several gastrointestinal, liver, and nervous system disorders, it has also been reported that lemon balm is useful in the treatment of asthma, bronchitis, coughs, and several pains [ 82 ]. Furthermore, this plant is notably marked by its antimicrobial applications in different medicines, exemplified by its use in insect bites (wasps and bees) and poisonous or infectious bites [ 81 , 83 ].

Regarding the medical properties of hops (Humulus lupulus), these are better known for treatments associated with nerves, insomnia, nervous tension, neuralgia, and for sexual neurosis in both sexes [ 5 ]. It has antibacterial [ 75 , 76 ], antifungal [ 76 ], anti-cancer [ 76 , 77 ], and repellent [ 78 , 79 ] properties. In China, it is used for pulmonary tuberculosis and cystitis treatment. It can also be used to make beer. It is non-toxic and non-irritating, but it can cause sensitivity in some individuals, and people with depression should avoid this oil [ 76 ].

Cymbopogon nardus, commonly known as citronella, is an aromatic and perennial herb. Citronella oil can also be produced from Java or Maha Pengiri citronella (C. winterianus) [ 69 ]. Citronella leaves are used for their aromatic and medicinal value in many cultures, such as in the treatment of fever, intestinal parasites, and digestive and menstrual problems, as well as for use as an insect stimulant and repellent [ 69 , 70 , 71 , 72 ]. Citronella is also used in traditional Chinese medicine for rheumatic pain, and it has antifungal [ 73 ], antioxidant, and antibacterial [ 74 ] properties. It is non-toxic and non-irritating, but it can cause dermatitis in some people [ 69 ].

EOs are stored in specific parts of plants, acting in extraordinarily different ways. Some aromatic plants have been widely explored due to their properties, such as bay laurel (Laurus nobilis). This plant is an aromatic tree, and laurel oil is extracted from the dry leaves and branches, appearing as a greenish yellow liquid with a powerful medicinal odour. In addition to being used in cuisine, the laurel tree leaves are used in medicine for having antioxidant [ 65 ], antibacterial [ 65 , 66 ], and antifungal [ 22 ] properties. According to the literature, laurel has also been proven to be an insect repellent [ 67 , 68 ]. However, it can cause dermatitis in some individuals, and due to the possible narcotic properties attributed to methyleugenol, this oil should be used in moderation.

Therefore, currently, the hydrodistillation method continues to be the most-used extraction technique in laboratory due to its accessibility, simplicity, and lower cost [ 46 ]. summarises the advantages and disadvantages of the different EO extraction methods.

In general, alternative methods have emerged to overcome some of the disadvantages and limitations of conventional methods. Traditional methods have long extraction times (4 to 6 h), high energy consumption, and use solvents that increase environmental pollution. Furthermore, they can cause chemical changes to the EOs that are thermally unstable, causing a decrease in the quality of the extracted oils and changes in the chemical nature of compounds. The &#;greener&#; alternatives are more sustainable and economical due to reduced water and energy consumption and reduced CO 2 emissions. However, these methods are not easily accessible, and the initial investment is higher.

Ultrasound energy allows the intensification of EO extraction [ 63 ]. Therefore, it is usually combined with other extraction techniques in order to accelerate the extraction process and increase the speed of mass transfer. The sample is submerged in a solvent while being subjected to ultrasound. This method, through rapid solvent movements, induces a mechanical vibration of the walls and membranes of the sample that causes the release of essential oils. In some areas, it is already considered a large-scale application method, such as in the medical and food industry, where it is used to increase the quality of the extracted substrate, reduce working time, and increase the yield [ 64 ].

Due to the need to use more ecological and energy-efficient extraction methods, microwave-assisted extraction has become an alternative to conventional methods. The sample is placed in a microwave reactor without any solvent, where the electromagnetic energy that is converted into heat increases the internal temperature of sample cells due to the evaporation of the moisture present. The internal pressure increases, the glands rupture, and the essential oil is released [ 56 ]. Several EOs were extracted from plant matrices through this technique, such as orange [ 57 ], laurel [ 58 ], lemon [ 59 ], mint [ 60 ], rosemary [ 61 ], and basil [ 62 ].

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Several substances can be used as supercritical solvents, such as water, carbon dioxide (CO 2 ), methane, ethylene, and ethane. However, CO 2 is the most-used solvent due to its critical point being easily reached (low temperature and pressure, 31.2 °C and 72.9 atm, respectively), low toxicity and reactivity, low cost, and non-flammability. After selecting the ideal temperature and pressure for extraction, supercritical fluid passes through the sample and the oils are dissolved and extracted. Subsequently, the extraction solution is maintained at a pressure below the critical point and as the pressure decreases, the supercritical fluid passes to the gaseous state and loses its solvating capacity, being recycled [ 50 ]. This method is increasingly used commercially, being applied in the extraction of EOs from the leaves of laurel [ 51 ], rosemary [ 52 ], sage [ 53 ], flowering plants [ 54 ], and horseradish tree [ 55 ].

Supercritical fluid extraction is an efficient, environmentally friendly, and clean technique for isolating EOs. In this technique, supercritical fluids are used as extraction agents due to the supercritical state of fluids, conferring excellent characteristics for the extraction process, such as low viscosity, high density (close to that of a liquid), and high diffusivity (high penetration power).

Essential oils are mechanically removed by cold pressing, where the oil glands are broken and volatile oils are released. In this process, an aqueous emulsion is formed, where the oil present can be obtained through centrifugation, decantation, or fractional distillation [ 13 ]. The cold pressing method is essentially used to extract oils from citrus fruits [ 47 , 48 , 49 ].

In organic solvent extraction, the sample is placed in contact with the organic solvent (which can be hexane, benzene, toluene, or petroleum ether, among others) for a period that allows the transfer of the soluble content of the sample. The extracted matrix is concentrated by evaporating the solvent present in the liquid phase. This method allows the sample to be permanently in contact with a quantity of fresh solvent and, at the end of the process, it is not necessary to carry out filtration, as long as there are high yields [ 34 ]. Solvent extraction is the most-used conventional method in the cosmetic industry [ 43 , 44 , 45 ]. represents the extraction of organic solvents through a Soxhlet extraction [ 32 , 46 ].

Some essential oils (such as rose and jasmine) have low thermal stability and are unable to withstand high temperatures. In these cases, organic solvents that have a low boiling temperature, are chemically inert, and have low cost can be used.

This method is applied commercially and on a large scale in the extraction of essential oils from hops [ 40 ] and in the extraction of several EOs such as lavender [ 41 ] and patchouli essential oil [ 42 ].

The sample is placed in a column where the bottom part is connected to a flask with water under heating ( ). The top part is connected to a condenser, where the steam produced passes through the sample, taking essential oils to the condenser. This process causes the condensation of the water&#;oil mixture, and this mixture can be separated by liquid&#;liquid extraction [ 39 ].

Steam distillation is one of the preferred methods of extracting EOs. The extraction procedure is based on the same principles as hydrodistillation. The difference essentially lies in the absence of contact between the substrate to be extracted and the water, which causes a reduction in the extraction time.

In this procedure, the cell walls are broken, and the oil is evaporated together with the water, and then condensed into a mixture of water vapour and volatile compounds of vegetable raw material. However, these two phases (volatile compounds and water) are immiscible, rendering possible an additional separation according to the difference in density [ 32 ]. This technique is inexpensive, but, at the same time, it is not selective because of the waste of large amounts of the compound in the solvent (part of the extract can be lost in the aqueous phase) and can provide low yields [ 33 , 34 ]. Despite being the oldest method, hydrodistillation is still used today for extracting oils from different matrices. Essential oils from Rosmarinus officinalis L. [ 35 ], Ziziphora clinopodioides L. [ 36 ], Citrus latifolia Tanaka [ 37 ], and Zingiber officinale [ 38 ] are some of the medicinal plants where EOs can be extracted by hydrodistillation.

Hydrodistillation is the oldest and simplest method for extracting OEs. This method is characterised by direct contact between the solvent and the plant material, that is, the raw material is submerged in boiling water ( ) [ 31 ].

Extraction techniques are essentially divided into classical and conventional methods and innovative methods. Classical methods are based on the distillation of water by heating, to extract the EOs from the plant matter. Hydrodistillation, steam distillation, hydrodiffusion, organic solvent extraction, and cold pressing are some of these methods. New extraction technologies have been developed in order to overcome some of the disadvantages of conventional methods. Methods such as ultrasound-assisted extraction and microwave-assisted extraction use energy sources that make the process more environmentally friendly. On the other hand, methods such as supercritical fluid extraction and subcritical liquid extraction allow the non-polar components from the material to be extracted [ 30 ].

Aromatic herbs or parts thereof, such as leaves, flowers, bark, seeds, and fruits, are subjected to extraction processes after being collected at specific stages of maturity and stored under controlled conditions (light, temperature, and humidity).

Phenylpropanoids are natural substances commonly found in plants and consist of a six-carbon aromatic ring joined to a three-carbon side chain. This side chain contains a double bond and the aromatic ring may be substituted. These compounds are biosynthesised from shikimic acid, which forms the basic units of cinnamic and p-coumaric acids. These units, through enzymatic reductions, produce propenylbenzenes and/or allylbenzenes and, through oxidations with side chain degradation, generate aromatic aldehydes [ 27 , 28 ].

Terpenes, also called terpenoids, constitute the largest class of natural products with several structurally diversified known compounds [ 25 ]. Their structures contain carbon skeletons and are formed by isoprene units, being classified according to the number of these units that compose their structure. They can be classified as hemiterpenes (1 isoprene unit; 5 carbons), monoterpenes (2 isoprene units; 10 carbons), sesquiterpenes (3 isoprene units; 15 carbons), diterpenes (4 isoprene units; 20 carbons), triterpenes (6 isoprene units; 30 carbons), and tetraterpenes (8 isoprene units; 40 carbons), among others. Monoterpenes and sesquiterpenes are mostly found in volatile essential oils. Terpenes can present aromatic, aliphatic, and cyclic structures and can contain oxygen atoms, being called terpenoids ( ) [ 26 ].

Chemically, EOs mainly belong to two classes of compounds: terpenes and phenylpropanoids ( ). The terpene family is predominant, and phenylpropanoids, when they appear, are responsible for the characteristic odour and taste [ 24 ].

The chemical composition of EOs can be complex due to the number of different components, which can have promising chemical and biological properties [ 22 ]. Essential oils are complex mixtures that can contain over 300 different compounds. Most EOs are characterised by two or three main components in reasonably high concentrations (20&#;70%) compared to other components present in small amounts [ 8 ]. The organic constituents have a low molecular weight, and their vapour pressure (at atmospheric pressure and at room temperature) is high enough for them to be partially in vapour state [ 23 ].

Essential oils are complex mixtures of highly volatile aromatic compounds named after the plant from which they are derived. Within the different species of plants, only 10% contain EOs and are called aromatic plants. These natural products exert the function of protecting the plants, guaranteeing the growth of the plant and the propagation of species. Essential oil provides the essence, odour, or flavour of the plant and some of the functions that it performs in plants can also be made in living organisms [ 19 ]. EOs are generally liquid at room temperature and are hydrophobic (immiscible with water) and lipophilic (miscible with other oils and organic solvents) substances [ 20 ]. In general, essential oils are a mixture of compounds with their own physicochemical characteristics that, when combined, give the oil a particular odour. The different aroma of oils is fundamentally due to variations in the volatility and relative concentration of its constituents [ 21 ].

Essential oils are defined, according to the European Pharmacopoeia, as an &#;odorous product, usually of complex composition, obtained from a botanically defined plant raw material by steam distillation, dry distillation, or a suitable mechanical process without heating. EOs are usually separated from the aqueous phase by a physical process that does not significantly affect their composition&#; [ 18 ]. EOs are extracted from aromatic plant materials such as oily aromatic liquids, and they can be biosynthesised in different plant organs as secondary metabolites, such as flowers, herbs, buds, leaves, fruits, branches, bark, zest, seeds, wood, rhizomes, and roots.

Layer-by-layer (LbL) is a relatively simple and promising technique for the encapsulation, stabilisation, storage, and release of several active compounds [ 192 ]. This method consists of alternating the adsorption of oppositely charged wall materials through many intermolecular interactions onto a charged substrate ( ). The microcapsules have good chemical and mechanical stability through a formation mechanism constituted by irreversible electrostatic interactions that allow the adsorption of successive layers of polyelectrolytes [ 193 ]. The adsorption of the layers is normally carried out by immersing the suspension in alternate solutions of cationic and anionic polymers, with washing processes being carried out after the deposition of each layer [ 194 ]. This technique has significant advantages over other microencapsulation methods, because it allows the control of the permeability, morphology, composition, size, and wall thickness of the microcapsules by adjusting the number of layers and experimental conditions [ 195 ]. Controlling these parameters allows a better adaptation of the microcapsule to its functionality in the target application. However, most LbL systems have some restrictions in terms of biocompatibility [ 196 ].

The particles to be coated must be spherical and dense, and must have a narrow size distribution and perfect fluidity, with the non-spherical particles having the largest possible surface area and requiring more coating material.

There are several methods used in fluidised bed coating, including top spray, bottom spray, and tangential spray methods. In the top spray system, the coating solution is sprayed in the opposite direction with air in the fluid bed. The opposite flows lead to an increase in the efficiency of encapsulation and the prevention of agglomerates formation, achieving microcapsules with a size between 2 and 100 μm. The bottom spray, known as the Wurster system, uses a coating chamber that has a cylindrical steel nozzle (used to spray the coating material) and a cribriform bottom plate, coating small particles (100 μm). This multilayer coating procedure helps to reduce particle defects, although it is a time-consuming process. On the other hand, tangential spray consists of a coating chamber with a rotating bottom of the same diameter as the chamber. During the process, the drum is raised to create a space between the edge of the chamber and the drum. A tangential nozzle is placed above the rotating drum, where the coating material is released. Then, the particles move through the space into the spray zone and are finally encapsulated [ 191 ]. During this process, there are three mechanical forces, namely, centrifugal force, lifting force, and gravity.

Fluidised bed coating is one of the most efficient coating methods, in which the ingredients can be mixed, granulated, and dried in the same container. Consequently, the handling and processing time of the material is reduced. This approach was recently used to encapsulate fish oil by spraying and coating it ( ) [ 189 ]. Fluidised bed coating is carried out by suspending the solid particles of the core material by an air stream under controlled temperature and humidity and then sprayed, building, over time, a thin layer on the surface of the suspended particles. This material must have an acceptable viscosity for atomisation, and the pumping should be able to form an appropriate film and be thermally stable [ 190 ].

In experimental terms, the reported work on coaxial electrospray is based on individual laboratory experiments, consisting of specific combinations of materials and empirical process parameters. The fabrication of polymeric microparticles and nanoparticles is hampered by the lack of standard protocols. Regarding the collection of particles, the methodology cannot facilitate the hardening of the shell or maintain the morphology of particle, or even prevent its aggregation. On the theoretical side, many existing process models are empirical or semi-quantitatively empirical. The simulated results are not enough for the quantitative control of the process, as numerical simulations, such as computational fluid dynamics modelling, have been used to simulate the formation of the liquid cone and atomisation in a single axial electrospray process [ 188 ]. In summary, more experimental and theoretical study is needed to better understand the physical nature of coaxial electrospray and to provide quantitative guidance for process control.

In the electrospray process, the Taylor cone is composed of a core-shell structure that is formed at the top of the spray nozzle, ending up with the polymeric solution encapsulating the internal liquid. This method is distinguished by its ease and efficiency, and the maximum speed of the core material. The coaxial electrospray system provides a uniform size distribution, a high encapsulation efficiency, and an effective protection of bioactivity. However, the encapsulation efficiency and the stability of the microcapsules are affected by the wall materials [ 186 ]. Furthermore, controlling the process in coaxial electrospraying is difficult to some extent [ 187 ].

The food, cosmetic, and pharmaceutical industries use a new technology to encapsulate oils, called coaxial electrospraying ( ) [ 185 , 186 ]. This system is used in two phases, with external and internal solutions being sprayed coaxially and simultaneously through two feed channels separated by a nozzle.

An alternative to spray drying (that degrades oils at high temperatures) is impregnation with supercritical solvent, as it is an ecological process where supercritical carbon dioxide is used as a green solvent.

The methods used for supercritical fluids are the precipitation of gas anti-solvent, particles of saturated gas solutions, the extraction of fluid emulsions, and the rapid expansion of supercritical solutions [ 183 , 184 ]. The supercritical solvent impregnation process has proven to be successful in a wide variety of substances (essential oils, fragrances, active pharmaceutical compounds, and dyes) and matrices (wood, polymers, cotton, and contact lenses).

Many pharmaceutical, cosmetic, and food industries use supercritical fluid technology ( ) to form the microcapsules of essential oils due to their inherent advantages. The use of a wide variety of materials that produce controlled particle sizes and morphologies, the easy solvent removal, the non-degradation of the product, and being a non-toxic method are some of the many advantages of SCF technology.

Freeze drying, also known as lyophilisation, is a simple process ( ) that is used to dehydrate most materials sensitive to heat and aromas such as oils. Sublimation is the major principle involved in this drying process, where water passes directly from a solid state to a vapour state without passing through the liquid state. Before starting this process, the oil is dissolved in water and frozen [ 178 ]. Afterwards, the pressure is reduced and heat is added to allow the frozen water to sublimate the material directly from the solid phase to the gas phase. Freeze-dried materials appear to have the maximum retention of volatile compounds compared to spray drying, and this technique is used to microencapsulate some oils, with high yields [ 179 ]. This method helps to better preserve the EO content in many types of herbs and spices compared with other preservation techniques [ 180 ]. Lyophilisation is simple and easy to operate, showing that lyophilised samples are more resistant to oxidation and less efficient in microencapsulation [ 181 ]. The process disadvantages include high energy use, long processing time, and high production costs [ 182 ].

The main limitations of this technique are related to the wall material, which must have good water solubility, and to the number of encapsulating agents available. In addition, some materials may be sensitive to the high temperatures introduced in the atomisation process. In addition, the production of microcapsules in fine powder form can cause agglomeration and an additional process may be required [ 166 ].

The spray-drying technique involves four steps ( ), where the preparation of dispersion first occurs, i.e., the wall materials are dissolved in water with agitation and controlled temperature. Still in the same step, the addition of the EOs follows and, if necessary, the emulsifier can be added. Afterwards, the dispersion is homogenised to be injected into the equipment through an atomising nozzle, where small droplets are formed. In the third step, emulsion atomisation occurs, where the formed droplets enter the drying chamber with a flow of hot air present. Finally, the dehydration of the atomised microparticles is done through the evaporation of the solvent, which dries the microparticles, which can them be recovered in the form of powder in a collector or filter [ 177 ].

Spray drying is the most-used technology in the microencapsulation of essential oils. It is mainly used on an industrial scale, as it allows simple, reproducible, continuous, and low-cost production. Being used more frequently in the food industry, this process is also utilised in the cosmetics, pesticides, and pharmaceutical industries [ 175 ]. This technique allows encapsulated and powdered Eos to be obtained due to the ability to dry them in just one operation. In this process, the atomisation of emulsions occurs in a drying chamber with relatively high temperatures, where the evaporation of the solvent takes place and, consequently, microcapsules are formed [ 176 ].

In situ polymerisation is a method of rapid and easy expansion [ 172 ] and, at the same time, provides high encapsulation efficiency. However, the polymerisation reaction is difficult to control [ 173 ] and requires a large amount of solvent, making the monomers non-biodegradable and/or non-biocompatible [ 174 ].

Using a polymer as a microcapsule wrapper is considered a good addition due to its high strength and stability [ 170 ]. On the other hand, using a copolymer to prepare microcapsules with a low molecular weight of formaldehyde&#;melamine avoids the toxicity of formaldehyde [ 171 ].

In situ polymerisation ( ) is based on the formation of a wall through the addition of a reagent inside or outside the core material [ 168 ], becoming one of the most-used methods in the preparation of microcapsules and functional fibres. Polymerisation takes place in the continuous phase and not on both sides of the interface between the core material and the continuous phase. Microcapsule formation occurs through an oil emulsion in a solution of melamine&#;formaldehyde resin and a sonication process to emulsify the oil in the aqueous phase. Then, resin is added under agitation and the pH is adjusted, with the formation of shells, thus promoting the reaction of the melamine with the formaldehyde at the interface of the oil droplets. This type of microcapsule is used in fragrances, insect repellents, food packaging, and footwear. The microcapsules result in smooth surface morphologies and are able to preserve the encapsulated scented oils for a sufficient period of time. They also have good thermal and controlled release properties [ 168 , 169 ].

Simple coacervation has advantages over complex coacervation in terms of the associated cost, as cheap inorganic salts are used to induce the separation phase, while expensive hydrocolloids are applied in the complex method. Furthermore, complex coacervation is more sensitive to small variations in pH. However, compared to other microencapsulation methods, complex coacervation is a simple, scalable, inexpensive, reproducible, and solvent-free method, enabling its industrial use [ 166 ].

In the process of the microencapsulation of hydrophobic materials ( ), the emulsification of the encapsulated agent in an aqueous solution containing two different polymers occurs, usually at a temperature and pH above the gel and isoelectric point of the protein. Then, the separation into two liquid phases (polymer-rich phase and aqueous phase) follows, which results from the electrostatic interaction of the polymers. Subsequently, a microcapsule wall is formed as the deposition of the polymer-rich phase occurs around the hydrophobic particles of the active agent, due to controlled cooling below the gelation temperature. Finally, the microcapsule walls harden through the addition of a crosslinking agent [ 167 ].

Complex coacervation involves the interaction of two oppositely charged colloids, where the neutralisation of charges induces a phase separation. A polysaccharide and a protein are usually used as the different polymers. Wall material systems that are most widely investigated include gelatin/gum arabic, gelatin/alginate, gelatin/glutaraldehyde, gelatin/chitosan and gelatin/carboxymethyl cellulose [ 166 ].

Coacervation is one of the most widely used microencapsulation techniques. The technique is based on oppositely charged polyelectrolyte polymers that interact and form a wall covering the active agent. The coacervation process can be classified as simple and complex if one or two (or more) polymers are used, respectively. Generally, this technique is defined by the separation of two liquid phases in a colloidal solution, where one phase is rich in polymer (coacervated phase) and the other phase does not contain polymer (equilibrium phase) [ 46 ].

A straightforward method for obtaining small droplets with a stratum size distribution is the evaporation/extraction of the emulsifying substance. This method is used in the preparation of biodegradable and non-biodegradable polymeric microparticles and in the microencapsulation of a wide variety of liquid and solid materials [ 164 ]. However, it is an expensive method with a low encapsulation efficiency, leading to residual solvent amounts [ 165 ].

In these systems, the droplet diameters can vary from 0.1 to 100 μm [ 161 ] and have been extensively revised by scientists [ 162 ]. The O/W emulsion consists of small oil droplets that are dispersed in an aqueous medium, being the droplets wrapped in a thin interfacial layer. Its advantages are the ease of preparation and low cost, with some disadvantages such as physical instability and limited control [ 162 ]. Through modifications of the emulsifiers, features can be added, such as the use of Maillard reaction products. These products can increase encapsulation efficiency and are able to protect the microencapsulation oil and other oils from oxidation [ 163 ].

An emulsion consists of at least two immiscible liquids, with one of the liquids being dispersed as small spherical drops in the other. As can be seen in , there are four systems, consisting of:

Emulsification is a fundamental step in oil microencapsulation, being used in a wide variety of food and pharmaceutical products. It is applied for the encapsulation of bioactive substances in aqueous solutions, which can be used directly in liquid or dried (spray-or freeze-drying) to form powders.

Depending on the nature of the interaction of the encapsulating and encapsulated material, microencapsulation methods can be distinguished as chemical, physicochemical, and mechanical ( ) [ 160 ]. In general, a microencapsulation method must be fast, easy, reproducible, and easily scalable for industry. The most-used microencapsulation methods are spray drying and coacervation, and these approaches will be mentioned in more detail below.

One of the great advantages of microencapsulation is the mechanism of the controlled, sustained, or targeted release of the active agent. This release can occur at a certain defined time or not, through a mechanism of diffusion through or rupture of the wall. The release can be activated through temperature variations, solubility, pH changes, or even the biodegradability of the wall material [ 159 ].

The process of defining a microencapsulation system is mainly dependent on the purpose of the microcapsules. Characteristics such as shape, size, permeability, biodegradability, or biocompatibility are defined depending on the application of this material. Other physical and mechanical properties of the microcapsule, such as strength and flexibility, must also be defined [ 158 ].

Microencapsulation technologies achieve several objectives ( ) and they are particularly used to protect the core active agent&#;s sensitivity to oxygen, light, and moisture, or to prevent interaction with other compounds. However, the most important reason for encapsulating an active agent is to obtain a controlled release [ 157 ].

The physicochemical characteristics of the microcapsule are defined by the encapsulating agent and the active agent. The wall material must form a cohesive film that bonds with the encapsulated material [ 155 ]. Several materials can be used for the coating, with proteins, carbohydrates, and lipids being frequently used. Furthermore, the materials must be chemically compatible and the encapsulating agent chemically inert, so as not to react with the core [ 156 ].

Microparticles can be distinguished according to their form: they are classified as a reservoir-type system, &#;microcapsules&#;, when the core (encapsulated material) is concentrated in the central region, coated by a continuous wall material (encapsulating agent); or a monolithic system, &#;microspheres&#;, when the active agent (core) is dispersed in a matrix system ( ). In general, the main difference is that in microspheres, part of the encapsulated material is exposed on the surface of the microparticle [ 154 ].

Microencapsulation is the protection of small solid, liquid, or gaseous particles through a coating system (1&#; mm) [ 151 ]. The encapsulated material is called the core and the material that forms the coating of particle is the wall or encapsulating agent [ 152 ]. Wall material can be a natural, synthetic, or semi-synthetic polymeric coating. In this technology, microparticles are formed, which can be classified in relation to their size and morphology, according to the encapsulating agent and microencapsulation method used [ 153 ].

4. Microencapsulation of Essential Oils

Microencapsulation is an alternative that can be utilised to overcome several limitations in the application of essential oils. This application is profoundly affected by the high volatility and chemically unstable nature of EOs [198]. In addition, EOs are compounds that can be easily degraded due to interactions with other chemical components and exposure to several factors such as light, temperature, and oxygen [166].

Essential oils can be &#;trapped&#; in microcapsules, which act as micro-reservoirs, ensuring excellent protection [199]. The encapsulation process, where small particles are enclosed in solid carriers to increase their protection, has the ability to reduce evaporation, promote easier handling, and control the release of essential oils during storage and application [199]. Furthermore, through microencapsulation, it is possible to change the appearance of EOs (which behave like a powder), without changing their structure and properties [177].

In EO microencapsulation, the first step is often to emulsify or disperse the essential oils in an aqueous solution of a wall material, which also acts as an emulsifier. This process happens because the EOs exist in liquid form at room temperature. Then, the resulting microcapsules must be dried under controlled conditions, so that the loss of the encapsulated material by volatilisation is reduced [177]. One of the areas that has also aroused interest in the microencapsulation of EOs is in the agrochemical industry. Yang et al. prepared and characterised microcapsules based on polyurea, containing essential oils as an active agent for possible applications in the controlled release of agrochemical compounds [200]. The microcapsules were synthesised by O/W emulsion interfacial polymerisation and the synthetic conditions that showed the best results were used to encapsulate four essential oils (lemongrass, lavender, sage, and thyme), capable of interfering with the seed germination and root elongation of some plants. In cases of pest control, biological pesticides must be more effective than synthetic pesticides.

Bagle et al. reported success in encapsulating neem oil, an effective biological insecticide, in phenol formaldehyde (PF) microcapsules [201]. The microcapsules were obtained using an in situ polymerisation process in an O/W emulsion and their size was determined using a particle size analyser. Controlled release was monitored by measuring optical observations in the UV range. shows scanning electron microscopy (SEM) micrographs of PF microcapsules containing neem oil. It was possible to visualise that the PF microcapsules were spherical and globular, with diameters between 30 and 50 µm at 400&#;500 rpm. The microcapsules&#; surface was considered quite smooth and can be useful regarding the protection and sustained release of the neem oil inside.

The chemical constitution of synthesised microcapsules was confirmed by Fourier-transform infrared spectroscopy (FTIR), and it was found to be a good thermal stability of MCs needed for the long-term preservation of the core, and it was concluded that neem oil can be better preserved in PF microcapsules.

The controlled release behaviour of PF microcapsules containing neem oil was studied and the experimental data are shown in . A release of about 30% was observed after 6 h, confirmed by the decrease in absorbance over time.

Like neem oil, other essential oils also have insecticidal properties, such as Rosmarinus officinalis and Zataria multiflora (Lamiaceae), that can be used as pesticides for stored-product pests. In the study carried out by Ahsaei et al., these oils were encapsulated in octenyl succinic anhydride (OSA) starch to test their insecticidal activity against Tribolium confusum. The microcapsules were obtained using an O/W emulsion and dried using the spray drying technique [202]. The solid formulations were characterised by particle size, encapsulation efficiency, and water activity. The release rate under storage conditions was measured over a period of 40 days, and the insecticidal activity against T. confusum was determined using specific bioassays. It was concluded that the encapsulation efficiency depends directly on the surfactant-to-oil ratio. Regarding the morphology of microcapsules loaded with OEs, SEM micrographs reveal the presence of oval and spherical microcapsules with irregular surfaces. The microcapsules appear to be devoid of cracks or fractures, which is an advantageous feature for protecting the oil. The results also showed an optimised release of pesticides from controlled release formulations, which maximises their biological activity for a longer time.

The food sector is probably the sector where the microencapsulation of essential oils is most explored, with the encapsulation of flavours being one of the great interests of this industry. Flavours are necessary for some foods, to promote consumer satisfaction and the consumption of those products. Nevertheless, the flavour stability in foods has been a challenge for this sector in order to achieve quality and acceptability.

For the encapsulation of a flavour, Fernandes et al. evaluated, by spray drying, the effects of the partial or total substitution of arabic gum with modified starch, maltodextrin, and inulin in the encapsulation of rosemary essential oil [203].

Regarding the characterisation of microcapsules, moisture content, wettability and solubility, density and apparent density, and oil retention was determined. From SEM observations ( ), the authors found that there was no evidence of cracking in the particles using any of the encapsulating formulations, ensuring low gas permeability and thus better protecting the EO of rosemary. Differences were observed in the surface of each type of particle, showing that the particles have a spherical shape. It was concluded that the total substitution of arabic gum with modified starch or a mixture of modified starch and maltodextrin did not affect the efficiency of the encapsulation, increasing the possibility of developing new formulations of encapsulants. With the addition of inulin, the oil retention of particles decreased. However, the combination of modified starch and inulin was shown to be a viable substitute for arabic gum in foods.

A group of researchers compared the release properties of three different microcapsules, namely gelatin microcapsules loaded with holy basil essential oil (HBEO) (designated as UC), UC coated with aluminium carboxymethylcellulose (CC), and UC coated with aluminium compound carboxymethyl cellulose&#;beeswax (CB) [204]. To be applied as a feed additive, the HBEO was encapsulated in order to be a potential alternative to antibiotic growth promoters (AGP). However, its benefits depend on the available amount in the gastrointestinal tract.

The SEM technique was used to characterise the internal and external factors of the microcapsule surface morphology. According to , UC microcapsules ( a) are almost spherical in shape and after coating, the CC ( b) and CB ( c) microcapsules are more spherical. Upon magnification of these micrographs, it was possible to verify that UC microcapsules have a spongy structure ( d) and that CC ( e) and CB ( ) microcapsules are denser. When cut transversely, UC microcapsules seem to have a gelatinous morphology ( g), whereas the CC ( h) and CB microcapsules ( i) reveal a thicker and more compact outer coating layer with a honeycomb structure. This method of encapsulation demonstrated an effective process for improving HBEO efficacy for pathogen reduction in the distal region of the intestine.

Regarding food safety, the use of antimicrobial packaging materials offers the potential to retard the growth rate of spoilage microorganisms. The physical and antimicrobial properties of nanofibres manufactured for active packaging systems were studied by Munhuweyi et al. [205]. Microcapsules and active nanofibres derived from the precipitation of β-cyclodextrin (β-CD) with essential oils of cinnamon and oregano were developed and their antifungal activity in vitro against Botrytis sp. was examined. To induce microencapsulation, the solutions were subjected to co-precipitation. It was verified that cinnamon microcapsules have greater antimicrobial efficacy when compared to oregano. As food preservatives, this microencapsulation system could have promising applications in the development of active packaging systems.

Using the thermogravimetric analysis (TGA) technique, the initial weight loss for simple β-CD occurred at ~100 °C and the greatest weight loss at ~330 °C ( a). The degradation temperature of β-CD in the CIN/β-CD and OREG/β-CD complexes decreased from ~330 °C to ~270 °C ( b,c). Comparing the TGA curves, there is a difference between them, demonstrating the presence of chemical and guest molecule interaction in the complex.

Using the simple coacervation method, Leimann et al. encapsulated lemongrass, which is known for its broad spectrum antimicrobial activity [206]. Poly(vinyl alcohol) crosslinked with glutaraldehyde was used as the wall-forming polymer. The influence of the agitation rate and the fraction of oil volume on the microcapsule size distribution was evaluated. Sodium dodecyl sulphate (SDS) and poly(vinyl pyrrolidone) were tested to prevent the agglomeration of microcapsules during the process. The microcapsules did not show agglomeration when 0.03% by weight of SDS was used. The composition and antimicrobial properties of the encapsulated oil were determined, demonstrating that the microencapsulation process did not deteriorate the encapsulated essential oil.

Cyclodextrins (CDs) are important supramolecular microcapsule hosts in foods and other fields, and the essential oil of Laurus nobilis (LEO) has natural antioxidant properties in food due to its main constituents being terpenic alcohols and phenols. For these reasons, Li et al. isolated LEO by microwave-assisted hydrodistillation [207]. The authors prepared chitosan (CS) microcapsules loaded with citrus essential oils (CEOs: D-limonene, linalool, a-terpinene, myrcene, and a-pinene) using six different emulsifiers (Tween 20, Tween 40, Tween 60, Tween 60/Tween 20/Span 80 1:1, Tween 20/sodium dodecyl benzene sulfonate (SDBS) 1:1, Span 80) through an emulsion gelation technique [208]. After preparing β-cyclodextrin (β-CD) microcapsules and their derivatives, several affecting factors were examined in detail.

shows the total antioxidant activity of LEO. LEO caused Mo (VI) to be deoxidised to become Mo (V) through a mechanism of total antioxidant activity. Mo (V) exhibits maximum absorption at 695 nm and has a stronger antioxidant activity; the greater the concentration of Mo (V) solution, the greater the absorbency of the solution. With the increase in absorbance of the solutions, there was an increase in the concentrations of the sample, causing the antioxidant activity to increase significantly.

The microcapsules were analysed and the results indicate that the choice of emulsifier significantly affects the size and effectiveness of incorporating the microcapsules.

a presents the FTIR spectra observed in CS, CEOs, and four groups of microcapsules prepared with different emulsifiers. In the CEOs curve, the peak at 886 cm&#;1 corresponds to the absorption of limonene. The strong methylene/methyl band occurs at cm&#;1, and at cm&#;1, the C=O stretching vibration appears. Peaks corresponding to the asymmetric and symmetrical modes of the CH2 elongation vibration appear for Span 80 and Tween 60, and the new connections can be seen at cm&#;1. Through these results, it was possible to observe that the CEOs were incorporated in the microcapsules, showing benefits for inhibiting them from oxidation and volatilisation.

A second step in the characterisation of the microcapsules was the analysis of the crystallographic structure. Through X-ray diffraction (XRD) analysis ( b), it was possible to observe that CS exhibits a diffraction pattern with a broad band centred at 2θ 20°, thus indicating the existence of an amorphous structure. Comparing the CS with the microcapsule groups, the latter exhibit a significant reduction in this broad band. This reduction in intensity is due to the destruction of the CS structure, which can be attributed to a change in the arrangement of the molecules in the crystalline chain.

To develop a new use of functional EOs, Karimi Sani et al. studied the influence of process parameters on the characteristics of microencapsulated essential oil Melissa officinalis using whey protein isolate (WPI) and sodium caseinate (NaCS). The impacts of these variables were examined using the response surface methodology. Smaller particle sizes were obtained for higher amounts of WPI with the lowest level of applied sonication power. The results of the desirability function indicate that the maximum amount of WPI with an ultrasound power of 50 W led to the smallest particle size and the lowest zeta potential and turbidity. In this study, the ultrasonic technique showed potential in the use of milk proteins to produce microparticles with OEs. The obtained results showed that the microcapsules loaded with Melissa officinalis can preserve the bioactive compounds and induce flavour stability, enabling their use in food formulations and pharmaceutical products.

Mehran et al. carried out a study of the microencapsulation of spearmint essential oil (SEO), using a mixture of inulin and arabic gum as wall material in order to be used in the food and pharmaceutical industry [209]. The technique used for the formation of the microcapsules was spray drying. The microcapsules were characterised for oil retention, encapsulation efficiency, hygroscopicity, and carbon content, having as ideal conditions 35% solid wall, 4% essential oil concentration, and 110 °C inlet temperature, with maximum retention of 91% of oil. To confirm that the SEO was encapsulated, this group of researchers used differential scanning calorimetry (DSC) and FTIR characterisation techniques.

The infrared spectra of pure SEO, pure matrix (containing inulin and arabic gum), and microcapsules are shown in . In the SEO spectrum, the characteristic peaks at 801 cm&#;1 and 894 cm&#;1 are ascribed to =CH vibrations. The C-O-C elongation corresponds to the peak at cm&#;1 and the C=O elongation corresponds to the peak cm&#;1. In the matrix spectrum, a wide band at cm&#;1 is related to the hydroxylated group. In relation to the peak at cm&#;1, it can be associated with the strong absorption bands of the C-O-C elongation. In the microcapsule spectrum, it can be observed that it is quite similar to the matrix, and that the peaks related to the SEO disappear or are absent, which may be related to the overlap of the peaks of the matrix and SEO due to the low weight fraction of SEO in the total weight of the microcapsules. Through this spectrum, it was possible to verify the successful encapsulation of the SEO (peaks at cm&#;1 and 900 cm&#;1).

The double barrier release system is a method used for essential oils that have antifungal activity, even against drug-resistant fungi. However, there are some limitations due to the sensitivity to pH, temperature, and light. Adepu et al. encapsulated three essential oils (thymol, eugenol, and carvacrol) in a polylactic acid shell with high encapsulation efficiency to achieve their synergistic antifungal activity using the coacervation phase separation method. These were incorporated into bacterial cellulose (a nanofibre fibrous hydrogel) [210]. An antifungal test was performed on the Candida albicans fungus model (a cause of common oral and vaginal infections). Another test was carried out&#;a transvaginal drug release study in vitro&#;to compare the release of microcapsules like colloids and composites, where the latter exhibited a controlled release. Through several studies, such as the SEM technique, it was found that the average size and size distribution of the microcapsules depends on the concentration of the used polymer (poly(lactic acid)) and surfactant (poloxamer).

SEM images of BC loaded with microcapsules demonstrate a regular distribution and spherical shape, appearing to be well separated and stable in the stages of the preparation process ( ). From the highest magnification image, it was observed that the microcapsules were anchored to the nanofibre matrix.

Repellent essential oils are becoming increasingly widespread due to their low toxicity and customer approval. Its application in textile materials has been widely developed. To optimise their application efficiency, it is important to develop long-lasting repellent textiles using OEs. Specos et al. obtained citronella-loaded gelatin microcapsules through the complex coacervation method, which were applied to cotton fabrics in order to study the repellent effectiveness of the obtained fabrics [70]. The release of citronella by the treated tissues was monitored and the repellent activity evaluated by exposing a human hand and arm covered with the treated tissues to Aedes aegypti mosquitoes.

It was found that the tissues treated with citronella microcapsules present greater and more lasting protection against insects in comparison to fabrics sprayed with an ethanol solution of essential oil. Repellent textiles were obtained by filling cotton fabrics with microcapsule sludge, using a conventional drying method. This methodology does not require additional investments for the textile finishing industries, which is a desirable factor in developing countries. A shows the morphology of blackberry-type microcapsules in a fresh paste with diameters ranging from 25 to 100 µm, while B shows SEM micrographs of spray-dried microcapsules revealing two types of structures, with small spherical units of less than 10 µm and clusters ranging from 25 to 100 µm.

In , Ribeiro et al. investigated the functionalisation of photocatalytic titanium dioxide nanoparticles on the surface of polymeric microcapsules as a way to control the release of citronella by solar radiation, thus obtaining a release of a repellent without mechanical intervention [211]. These authors used a modified hydrothermal sol-gel method to synthesise TiO2 nanoparticles. Through several characterisation techniques, these authors were able to observe the surface of the microcapsules and the release efficiency. Using in vitro biological assays with live mosquitoes, the controlled release repellence effect of these photocatalytic microcapsules was reinforced by the inhibition of these vectors. According to the results, it was shown that functionalising the microcapsules with photocatalytic nanoparticles on the surface, and then exposing them to ultraviolet radiation, effectively increased the emission of citronella into the air, repelling mosquitoes. shows an overview of illustrative examples of EO microencapsulation oils, wall materials, and microencapsulation methods with industrial importance.

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Table 6

Microencapsulation MethodWall Material(s)Essential Oil/SourceApplicationsReferenceEmulsificationHydroxypropyl methyl cellulose/
chitosan/silicaPeppermint oilMedical[212]PolydopamineTurpentineAgrochemical[213]β-cyclodextrin ThymeFood[214]β-cyclodextrin/sugar beet pectinGarlicFood[215]Ionic GelationCassava starch/poly(butylene adipate-co-terephthalate) OreganoFood[216]Simple CoacervationGelatinBasilAgrochemical[217]Poly(vinyl alcohol)LemongrassFood and pharmaceutical[206]Complex CoacervationGelatin/gum arabicCitronellaAnti-mosquito textile[149]Gelatin/sodium alginateCitronellaAnti-mosquito textile[218]Gelatin/gum arabicLavenderCosmetics[219]Chitosan/gum arabic/maltodextrinPeppermintCosmetics[220]Chitosan/k-carrageenan Pimenta dioica Food[221]Gelatin/chia mucilageOreganoFood[222]Mung bean protein isolate/apricot peel pectinRoseFood[223]Sichuan pepper seed soluble dietary fibre/soybean protein isolate Sichuan pepperFood[224]Whey protein isolate/arabic gumOrangeFood[225]Interfacial
PolymerizationPolyureaLemongrass, lavender, sage and thymeAgrochemical[200]In situ polymerisationSilicon dioxide/poly(melamine formaldehyde)CinnamonAgrochemical[226]Melamine/formaldehydeThymeFood[169]Melamine/formaldehydeLavandin and tea treePaints[227]ExtrusionSodium alginateNutmegPharmaceutical[228]Sodium alginateRosemaryAgrochemical[229]Spray DryingAcacia gumCitronellaCosmetics[230]Palm trunk/ chitosanGingerFood[231]MaltodextrinCitrusFood[232]Gum arabic/maltodextrin/sodium alginate/whey protein concentrate Juniper berry
Food[233]Whey
protein isolate/maltodextrin/sodium alginateCinnamonFood[234]Hydroxypropyl methyl cellulose/maltodextrinOreganoFood[235]Gelatin/arabic gumCitronellaTextile[70]Gum arabic/starch/maltodextrin/inulinRosemaryFood[203]Gum arabic/modified starchBlack pepper Food[236]Gum arabic/maltodextrin/whey
protein isolateBasilFood[237]Freeze-dryingUrushiolNot mentionedMedical and pharmaceutical[238]β-cyclodextrin Litsea cubeba Cosmetics and pharmaceutical[239]Maltodextrin/gelationLemongrassCosmetics, pharmaceutical and food[240]Gum arabic/collagen hydrolysateOriganum
onites L. Environmental[241]Whey
protein isolate/carboxymethylcelluloseOrangeFood[242]Supercritical Fluid
TechnologyStarchOreganoFood[243]n-octenyl succinic/modified starchesLavandinAgrochemical[244]Modified starchLimoneneFood[245]Open in a separate window

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