INVAR: The amazing super-low thermal expansion alloy ...

Author: Morgan

May. 06, 2024

INVAR: The amazing super-low thermal expansion alloy ...

Discovered over a century ago, the thermal expansion properties of Invar are utilized in everything from tape measures to multibillion-dollar satellites.

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Invar alloy has led to the creation of a variety of materials with similar properties.

Invar's capacity to retain structural integrity across a wide temperature range is crucial for mechanics and precision devices.

Charles-Edouard Guillaume’s discovery of Invar earned him a Nobel Prize in 1920, underscoring its significance.

Though Invar may be unknown to many, it has been in existence for more than a century. Its importance as a low expansion alloy in daily items cannot be overstated. The discovery dates back to 1896, with the name derived from "invariable." Swiss physicist Charles-Edouard Guillaume received the Nobel Prize in 1920 for this monumental achievement — the only metallurgical discovery to receive such an honor.

Invar remains in use today and has inspired other low-expansion nickel-iron alloys with similar properties.

The Quest of Guillaume

The journey of Invar began when Charles-Edouard Guillaume was tasked with finding a metal for tapes and wires that did not change in length with temperature variations. A metal measuring tape expanding and contracting with temperature would be impractical. Through experimentation, Guillaume found that a combination of 64% iron and 36% nickel provided the least thermal expansion, leading to the creation of Invar. Whether Guillaume foresaw Invar's impact on mechanics and mechanical engineering is uncertain.

Behavior at Different Temperatures

Invar and similar materials are essential where high dimensional stability is needed. An interesting phenomenon is related to the Curie temperature. Below this temperature, the iron-nickel mix remains ferromagnetic, meaning its dimensions remain stable despite temperature changes. However, exceeding the Curie temperature causes Invar to expand rapidly as it loses its ferromagnetic property. While this alloy is common in everyday use, the exact impact of the Curie temperature on Invar remains a scientific puzzle.

Early Uses of Invar

Invar's low thermal expansion coefficient proved beneficial in numerous applications that have increased since the 1920s, often replacing costlier materials. Early uses included:

  • Survey tapes and wires
  • Pendulums for grandfather clocks
  • Glass sealing wire
  • Light bulbs
  • Electric vacuum tubes for electronics
  • Thermostats
  • Incandescent lighting
  • Precision machined parts
  • Circuit breakers
  • Aerospace and automotive controls
  • Heating and air conditioning systems

As the properties and performance of Invar became better understood, newer applications emerged:

  • Transporting liquid natural gas on tankers - Invar reduces cryogenic shrinkage
  • Shadow masks in high-definition TV tubes
  • Precision laser and optical measuring systems
  • Wave guide tubes
  • Microscopes
  • Giant space telescopes
  • Mounted lenses
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  • Orbiting satellites
  • Ring laser gyroscopes

While 36% nickel in Invar provides the lowest thermal expansion, it does not offer the lowest Curie temperature. The Curie temperature for a 36% nickel mix is 280°C (536°F). A 50% nickel mix increases the Curie temperature to 565°C (1050°F) but also increases natural expansion prior to reaching this temperature.

In essence, a higher nickel mix elevates the Curie temperature at which the material expands more significantly. The 36% nickel mix, while having a lower Curie temperature, is more rigid in its natural state.

An Essential Alloy

A deeper dive into common materials and products reveals the profound impact of discoveries like Invar, even over 100 years later. Though not widely known outside the engineering field, the influence of Invar in daily life is vast.

As this material takes various forms (the Invar family), its benefits extend from simple tools like measuring tapes to sophisticated and costly satellites. The 1896 discovery of a product that remains rigid over a broad temperature range might not have made headlines, but it has revolutionized our world, facilitating precision tools and devices with extraordinary accuracy.

Conclusion

The initial Invar combination of 64% iron and 36% nickel creates an ideal material for various applications, noted for its rigidity across temperature ranges, critical for the numerous products mentioned. However, its “relatively low” Curie temperature at 280°C (536°F) means it expands significantly when exceeded, limiting its use in high-temperature settings.

Increasing the nickel mix raises the Curie temperature but also the coefficient of thermal expansion. Nonetheless, for most everyday uses, the 36% nickel mix suffices, yet variations can be made for specific requirements.

For more information, please visit Nickel Base Alloy.

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