Sep. 02, 2024
Electric wiring runs through properties to power lights, electronics, HVAC systems, and other essentials. To do this, electric systems use cables, which are groups of wires insulated together. They provide electrical currents with a low-resistance path to travel through.
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Whether youre installing a new electrical system or repairing an existing one, you must understand electric cable sizes, or gauges, and what currents they can conduct. You need to use the correct cable size to keep your wiring safe and reduce the risk of fires.
Here is an overview of how to measure cable size for your project.
Choosing the correct electric cable size is critical for project safety. Because each cable can conduct different current amounts, you must select the appropriate size. For instance, if you choose a cable thats too small for a large quantity of current, it wouldnt be able to carry it safely. In turn, the attempt could cause long-lasting damage to your entire wiring system.
Here are other reasons to select the appropriate cable size.
There are many variations and considerations for understanding electrical cables. To find the right cable size, start by considering what you will use the wire for and how much current it will handle.
Wire gauges are a measurement system used to determine a wires diameter or thickness. Lower numbers represent thicker wires. The gauge number inversely relates to the wires diameter the higher the gauge number, the thinner the wire.
American Wire Gauge is the standard for measuring cable size in North America. The tiniest diameter is 40 AWG, at 0. inches, while AWG has the biggest possible diameter, at 0.46 inches.
Wire gauges serve different purposes, depending on the voltage or amperage devices require. The more amperage needed, the thicker the wire must be to accommodate the load.
How do you know what gauge wire for a specific application is correct? Consider the following factors when selecting a wire gauge.
The wire gauge provides valuable information beyond its thickness. It can help you determine various other technical specifications.
Different wire gauges are suitable for various uses based on their electrical and physical properties. Lightweight applications typically use thinner gauges, while heavier-duty appliances use thicker gauges.
Here are some typical uses for wire gauges.
Whether youre shopping for a particular cable or checking the ones in your project for a renovation, you must find its size. The gauge number indicates the diameter and current capacity of the cable. Again, the diameter and gauge number have an inverse relationship. In other words, a high gauge number means the wires diameter is smaller.
Heres more information on how to identify electric cable size.
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The easiest way to determine cable size is by finding the AWG on your cable. Most cables have the AWG printed on the insulation, typically indicated with the number and label AWG. If you can find the gauge size on the cable, you can use this information to proceed with your project. However, some cables dont have the AWG printed on the outside, and you have to calculate a bit further to get this number. Continue to the next steps if you cannot see the AWG size on your cable.
To manually determine your cables AWG, measure its diameter by cutting it. If the electricity isnt off yet, turn it off before continuing.
You can use wire cutters to cut into the cable. Make the cut perpendicular to the cables direction or run.
Once you have cut your cable, you can get the diameter by measuring the cross-section of your cut in inches. Measure from one side to the other side in a straight line. Be sure to measure only the wire dont include the insulation in your measurements.
Lastly, use the diameter measurement to make your last calculations. The simplest calculation for determining AWG uses the minimum and maximum possible AWG measurements, AWG and 40 AWG. The diameter of the largest size is 0.46 inches, while the diameter of the smallest size is 0. inches. Each AWG measurement between comes from a logarithmic step. You will use all these components to calculate your cables AWG.
If possible, use a calculator for the last equations. Here are the steps for making your final calculations:
The last number of your calculations will be your cables AWG.
Alternatively, you can take the cable measurement using a cable measurement tool. These are usually rings or cards with various cutouts where you can slide the cable in to find which size it is, saving you from doing the math.
A reference chart is another easy way to determine the cable size you need. A wire gauge chart gives a simple and easy-to-understand guide on wire sizes and their corresponding measurements. AWG standards range from (4/0) to 40, though most household and commercial wiring demands range between 2 and 14 AWG.
You can refer to this information to determine the appropriate wire gauge for your specific application.
Once you identify the cables wire gauge size, you might wonder what to do next. Its good practice to understand cable sizes and their typical uses. That way, when you find a cable during a project or while online browsing, you can know the correct environment to use it in.
These are the most prevalent cable sizes for indoor uses and their typical uses.
WesBell Electronics has provided high-quality electrical wire and cable solutions for decades. We set ourselves apart from competitors with an extensive catalog of wires and cables and dedicated customer service. We pride ourselves on our premier services, and well work hard to find the best solution for our customers.
If you want to install new wiring or find the best size, browse our electrical cable offerings today. Or, contact us with any questions. Were happy to help you through the entire process and find the best solution for your project.
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