Dec. 09, 2024
Good. Now, should you go for a safety boot or shoe? Consider the environment you work in. If you work on a rough or unstable terrain with a serious risk of slips and falls, you need to effectively protect your ankles, making boots the better option. We recommend puncture-resistant soles where the presence of sharp or pointed objects on the ground is an issue. Protecting the top of the foot is also necessary to prevent the risk of pricking, cutting or fracture in the part of the foot not protected by the steel toe cap.
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- Work in a forest environment
- Exposure to water or extreme cold or heat
- Explosive atmospheres presenting a risk of electrostatic discharge
- Electric shock
- Falling of heavy or burning objects
- Splatter from welding, molten metal and corrosive or irritating liquids
- Any sharp or pointed objects that might cut the top of the feet.
- Objects that may penetrate the bottom or side of the foot.
You should first and foremost be aware that safety footwear is mandatory for all workers exposed to the possibility of foot injuries. You should therefore first identify the risks present in your work environment to guide your decision.
What are these risks?
shoes or boots?
Do you follow your gut, prioritize comfort, go for something nice looking and trendy, or do you blindly put your trust into the hands of the salesperson?
safety hich factors contribute to your choice of
Safety footwear is available in a range of type/style, including:
Safety boots: the most common type of safety footwear, incorporating protective toe-caps with many other safety features including slip-resistant soles, penetration-resistant mid-soles and insulation against extremes of heat and cold.
Safety shoes: like safety boots, these usually have protective steel toe-caps although, as with safety boots, are available metal free so called composite footwear which are lighter.
Safety trainers: perhaps considered more aesthetically appealing by wearers, these look more casual. Some have steel toe caps while others are plastic referred to as composite toe caps (as above).
Riggers: these have been described as a real stalwart of industrial footwear4. A rigger boot is a particular type of pull-on safety boot; the name rigger comes from the fact that they were standard issue for workers on the offshore oil rigs in the North Sea, but are nowadays worn by most types of manual worker as a general purpose work boot. Concerns with this type of safety footwear have been raised, including a lack of ankle support.
Wellingtons: usually made of rubber and used for working in wet conditions, these are also useful in jobs where the footwear needs to be washed and disinfected for hygiene reasons, eg in the food and the chemical industries.
Clogs: these may also be used as safety footwear. They are traditionally made from beech wood and may be fitted with steel toe-caps and thin rubber soles for quieter tread.
Ladies ranges: safety footwear for women in a range of styles (boot, shoe, trainer) with the required key features such as steel toe caps, heat resistant midsoles and oil repellent soles.
Footwear for health conditions (eg plantar fasciitis; diabetes): see below.
Remember: manufacturers and suppliers have a key role in ensuring that suitable products are available and that companies have the information to enable them to make the right choice.
Personal Protective Equipment at Work Regulations
These Regulations seek to ensure that where risks cannot be adequately controlled by other means, Personal Protective Equipment (PPE) is correctly selected and used.
The Regulations also require that PPE is:
Management of Health and Safety at Work Regulations
The Management Regulations require employers to identify and assess risks to health and safety in order to determine appropriate means of reducing those risks to an acceptable level. A risk assessment can establish the need for safety footwear, and what the requirements are for the workplace you are buying for. This will give you a clear understanding of the hazards you wish to protect against and allow you to select the most appropriate PPE for your working environment.
Health and Safety at Work etc Act (HSWA)
The Health and Safety at Work etc Act requires employers to ensure the health and safety of all employees and anyone affected by their work, so far as is reasonably practicable, which means balancing the level of risk against the measures needed to control the risk in terms of money, time or trouble. This includes taking steps to control slip and trip risks.
Workplace (Health, Safety and Welfare) Regulations (Regulation 12)
This Regulation requires that floors be suitable, in good condition and free from obstructions. People should be able to move around safely.
It is essential that procurers of footwear are sure that their chosen type will live up to the product description. 4All safety footwear has to meet certain requirements in line with European standards, that ensure the footwear has been tested effectively as stated by the standards and has certain properties that must be adhered to.
The EN StandardsThe quickest way to make sure any piece of footwear satisfies the essential requirements to protect workers as set out in the PPE Regulations is to be sure it is certified to the relevant EN standards.The safety features of footwear are tested according to a set of European test standards written into EN ISO : (revised by ISO :). The performance specifications are given in an associated set of standards, namely:
EN ISO : (replaced by : see below) for safety footwear: specifies a standard of 200 joules impact resistance (equivalent to a 20kg weight dropped mm onto the toes), and a 15KN compression test (equivalent to 1.5 tonnes resting on the toe area).
EN ISO : for protective footwear: specifies a lesser standard of 100 joules impact resistance, and a 10KN compression test.
EN ISO : for occupational footwear: can have many of the features of safety and/or protective footwear but without the safety toecap.
Once tested and certified, footwear products are stamped with the CE mark. Note: the manufacturer must also provide user information indicating the applications for which the footwear is, or is not, suitable.
The standards explained
The latest standard for safety footwear most commonly used is:
ISO EN :: Personal protective equipment Safety footwear
Special risks are covered by complementary job-related standards, for example footwear for firefighters, electrical insulating footwear, footwear protecting against chain saw injuries, chemicals, molten metal splash, and protection for motor cycle riders.
Some key points
All footwear designed before and still manufactured up to today carry EN ISO :.
EN ISO : is the standard for footwear designed or retested after . It sets out the minimum requirements that safety footwear must be successfully tested against.
EN ISO : applies to all footwear manufactured after 31 July ; these products must meet that standard. EN ISO : sets out tougher minimum requirements that safety footwear must be successfully tested against. The standard specifies that all safety footwear must have toe protection.
Ratings
To make selection easier, safety boots and footwear normally carries a simple two or three letter code which defines the basic safety standards for that particular product. Typically this begins with an S for 200 Joule toe caps and less commonly P for 100 Joule toe caps; additional properties may be indicated by the use of further codes or pictograms.
As a basic requirement safety footwear must have a 200 joule toe cap. Other properties that may be included are: penetration resistance (midsole protection), conductive, anti-static, insulated against heat or cold, energy absorbing, outsole resistant to hot contact, water resistant.
Summary of basic ratings
Source: Ultimate Industrial Limited
Descriptions
Toe protection (SB)
Your toes are a very vulnerable part of your body, especially in a workplace. Toe protection must withstand a 200 joule impact. Joule is the unit of energy and this standard is purposefully specific. Something heavy falling from a low height could have a lot less energy than something lighter from a much higher height. As well as impacts, the toe area must withstand a resting mass of well over kg.
Most people have heard of steel toe cap boots but the protection doesnt have to be steel. In fact there are advantages to alternatives. Non-metallic protection can be equally as strong but lighter.
Antistatic protection (A)
Clothing, seating materials, and climate factors can cause a build up a static charge of electricity in the body. Some materials in footwear can over insulate the body causing the charge to be held. When you then touch something the charge can rush from your body quickly causing a spark and a small uncomfortable shock. Antistatic footwear will significantly reduce this effect but does not offer full protection for exposure to electronics and explosives work. You will need Electro-Static Protection (ESD) for this.
Midsole penetration protection (P) SB-P, S1-P, S3, S5
Sharp objects where we walk and stand are a significant risk not only in the workplace but also outdoors and at home. Midsole protection will guard against nails and other objects. To meet this standard the footwear must be able to resist a penetration force of N. Midsole protection is provided in one of these methods: a stainless steel insert in the sole, aluminium insert in the sole, or by Kevlar insole. The Aluminium and Kevlar solutions are the most flexible and lightest and cover the greatest area of the foot. Kevlar insoles also offer much higher thermal insulation.
Energy Absorption (E)
Energy Absorption in the heel region
Water Resistant Upper (WRU)
Water resistant upper; not used on all rubber or polymeric footwear.
Heat Resistant (HRO)
Heat resistant outsole: to resist 300°C for 60 seconds
Insulation against Cold (CI)
Insulation against cold: tested for 30 minutes at 1 -20°C
Insulation against heat (HI)
Insulation against heat: tested for 30 minutes at 150°C
Electro-Static Discharge (ESD)
ESD footwear is designed for the electronics and explosives industry and has to meet ESD CEI EN -5-1 standard.
Non-metallic footwear
Safety footwear containing no metal parts is ideal for workplaces with metal detectors like airports, eliminating the hassle of removing them.
All safety footwear can have more features than are listed above but these are the minimum requirements to meet each of the safety ratings and the most common.
Options for specific protection are categorised as:
It is advisable to check labels on footwear to ensure the correct code for use is applicable; refer to user information leaflets for more detailed information on safety from individual brands.
Slip ResistanceHowever, as indicated in the PPE Directive, slip resistance is considered a basic requirement of all PPE footwear. As such, slip resistance performance should be tested using European standard BS EN ISO : Personal protective equipment. Footwear. Test method for slip resistance. EN ISO gives a good indication of how well a sole is likely to grip.
The safety features of footwear, including slip resistance, are also tested according to a set of European test standards written into EN ISO : Personal protective equipment. Test methods for footwear.
Depending on the test conditions chosen, footwear tested according to the EN standards is now marked with one of the following codes: SRA, SRB, SRC.
The codes indicate that the footwear has met the specified requirements when tested as follows:
SRA tested on ceramic tile wetted with dilute soap solution
SRB tested on smooth steel with glycerol
SRC tested under both the above conditions.
If industrial footwear is CE marked and claimed to be slip-resistant it must have been tested and the CoF data test values must be available.It may also be appropriate to request additional test data from the supplier, such as CoF values on test surfaces specific to the end use. Some footwear which claims general slip resistance may not perform well in particular demanding conditions no one type of footwear will be ideal in all situations.
PPE including safety footwear should only ever be used as a last resort when all other reasonable or practical measures have been taken to manage the risk. It is crucial that the safety footwear you select:
meets legislative requirements and legal standards
is used correctly by all staff wearing it.
Safety footwear risk assessment
Before selecting safety boots and footwear you should refer to a recent, existing risk assessment for the workplace you are buying for, or carry one out if one does not already exist.
This will give you a clear understanding of the hazards you need to protect against and allow you to select the most appropriate safety footwear for your working environment. A risk assessment is a good way to identify new or missed hazards and to put measures in place to control them.
The hazards may include:
When performing a risk assessment for safety footwear, think about the task, the user and the environment in which they will be worn. Consider key points such as:
Concentrate on the real risks those that are most likely to cause harm. Think about how accidents could happen and who might be harmed.
Ask your employees/colleagues what they think the hazards are they may notice things that are not obvious to you and may have some good ideas on how to control the risks.
The risk assessment should be periodically reviewed in case circumstances in the workplace change.
PPE should also be periodically reviewed as new, improved styles may have become available and protective kit should be regularly checked for faults and properly maintained (more on this below) staff should be encouraged to report faults or problems with their PPE.
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Selecting the correct footwear for the hazard/risk
Knowing the specific needs of your workplace environment is a key consideration. Is there a potential risk from falling objects, sharp surfaces or metals, or are chemicals or electrical hazards another potential risk?
Refer to your risk assessment but also consider the following:
Hazard/riskConsiderationsFalling objectsToe cap protection steel or compositeSharp objects/sole penetrationSteel or composite midsole protectionMetatarsal injury/crush riskMetatarsal protector covering the bridge of the footwearCut protection (eg chainsaw)Specialist chainsaw boots are availableSlippery surfacesNon-slip soleAcids/alkalis/chemicalsAcids/alkalis/chemicals resistant sole; know what type of acid/chemical is being used. Calling the supplier to check the footwear complies with requirements may be necessaryHeel/ankle supportAnkle protection; lace ups; shock absorbing heelsMolten metalFoundry boots; calf protectionExtreme temperaturesHeat resistant soles; cold store boots/wellies (ensure insulation as well as breathable qualities)Minor irritant substancesRigger boots provide extra coverageBiohazardsEasy-clean, machine washableLong standing periodsComfortable soles; insoles; shock-absorber heelWet/damp conditionsSafety wellingtonsSource: adapted from Best Workwear
Selecting the correct footwear by use
As well as considering the hazards/risk involved in the job requiring safety footwear, procurers can also think about their industry construction and healthcare sectors will have very different needs. For example:
SectorNeedsRecommendedAgricultureProtective toe caps and midsole; anti-static and anti-slip sole; waterproofSafety wellingtonsCateringShock absorber heel; anti-slip sole; easy-clean/machine washableWashable safety shoesConstructionProtective 200 joule toe caps and midsole protection; secure fit; supportStandard safety bootsCold storeSteel or composite toe cap and midsole; water resistant outer; sealed stitching; thermal liningCold store boot; specialist wellingtonFoundry (welders)Secure top preventing hot material falling onto feet; quick release bucklesFoundry boots; welder safety shoesForestry (chainsaw operators)Good grip; protective guarding to the front, toe cap and midsoleChainsaw boots (special hazard safety boots)HealthcareNon-slip sole; shock absorber heel; comfortable sole; easy-clean/machine washableWashable slip on safety shoe/clogLaboratory/chemical handlingChemical resistance (to EN -2; -3)Chemical resistant safety wellingtons; safety boots/shoes with chemical resistant sole for less hazardous environmentsWarehouseProtective toe cap; anti-static and anti-slip sole; oil and acid/alkali resistanceSafety boots/shoes to suit warehouse activities/environment
Source: adapted from Best Workwear
Impact and Compression Ratings
When shopping for steel toe or composite boots/shoes you must be aware of the impact rating and compression rating:
Comfort and Convenience
Comfort and convenience to the wearer should be considered when selecting safety boots and footwear: employees should be consulted and be given a degree of choice, where appropriate, before final selection is made.
Footwear is worn for many hours each day, and so must offer comfort as well as safety; the fit must be right to ensure both.
Employee consultation
As noted above, consultation with those wearing the PPE is crucial to make sure the correct PPE is chosen and that it is used and maintained properly.
Involving the end-users with regard to fit, comfort and wearability is likely to lead to better levels of user acceptance and therefore better protection.
CE marking
Ensure any safety footwear you buy is CE marked and complies with the requirements of the PPE Regulations. The CE marking signifies that the PPE satisfies certain basic safety requirements and in some cases will have been tested and certified by an independent body.
Try before you buy
Some suppliers may offer try before you buy on some products. This could be an important exercise in the procurement process; footwear marked slip resistant may not perform well in your workplace for example, but you might not know that until you try the footwear out.
Peer reviews/recommendations
Others in your industry/job role may be able to advise on what has worked for them, or recommend certain products. This should only form part of your research however, as footwear should be selected for the job/environment/worker for whom you are procuring.
Best fit
In addition to ensuring that safety boots meet the required legal standards it is also important to ensure it fits well. Poorly fitting safety footwear can result in bunions, corns, calluses, hammertoes, and other foot problems, and above all safety footwear that does not fit may fail to prevent injury. So think about:
Upper should be made from natural materials such as leather or a breathable man-made fabric. Some leather has a plastic coating to repel water and allow the shoe to be wiped clean.
Lining should be a breathable material to keep the foot fresh. Linings need to be smooth and seam-free.
Toe area should be foot-shaped and deep enough to prevent rubbing and allow the toes to wriggle. This is especially important with protective toecaps. If the shoes are padded and fitted properly, you should not be able to feel the toecaps at all
Insole should preferably be removable to allow easy insertion of padding or orthoses.
Heel t the heel should fit snugly on the foot, stopping the heel slipping out of the shoe and stabilising the foot upon ground contact.
Heel should have a broad base and be no higher than 4cm. If worn for long stretches they should be no more than 2cm in height.
Sole should be strong and flexible with shock absorption to cushion the jolts of walking on hard surfaces. Material should be slip resistant, such as rubber, polyurethane or PVC.
Fastenings laces, buckles or Velcro to secure the foot in the shoe.
Material
Consider the materials used to make the footwear as each material provides different levels of comfort, breathability, and durability. Examples include nylon mesh and leather, full grain leather, waterproof leather, Gore Tex.
Cost over Qualit
PPE can often fall victim to cost management exercises because it can be seen as excessive or sometimes unnecessary extras but is an area where cost cutting should be avoided. Good quality materials are a must and durability makes for a long lasting investment, rather than a short term cost.
Some companies still hesitate to purchase quality PPE and base product selection solely on the up front price of each piece. While these companies may be able to reduce short term costs, theyre missing an opportunity to improve worker protection and enhance PPE performance.
Typically, companies get what they pay for when it comes to PPE. While lower quality footwear may cost less initially, it is likely to cost more in the long term if it needs to be replaced more frequently or if injury rates rise. Without the right protection against hazards, workplace accidents can increase.
An employer is legally responsible for protecting their workforce against injury and providing a safe working environment. Failing to do this could leave you vulnerable to expensive workplace injury claims.
What to avoid
- Overlooking the standards: make sure the boots you select meets the relevant standards for the job involved (for example, S1 boots do not offer a steel layer protecting against sharp objects; instead you need S1P or S3 boots).
- Buying the wrong boots: sounds obvious but if you dont match the footwear to the environment, task and wearer youll be buying the wrong footwear.
- Getting the wrong size: this can happen if you buy online. Be familiar with the wearer and their shoe size.
- Style over safety: shoe manufacturers generally give priority to safety, quality and functionality. Although wearers may more readily wear a shoe/boot that looks good, this should not be an overriding factor when selecting.
- Dont order in bulk: if youre trying a product for the first time. Test a few shortlisted items with the workforce.
In this article, we will examine the most important considerations when choosing safety shoes.
When choosing between safety shoes and work shoes, its all about the extent of protection that you need in the workplace.
Safety shoes are essential for protection on the work floor but choosing the right model can make a huge difference in comfort and functionality.
As a first step, analyse your working environment and review the specific hazards in your workplace. You can identify the risks by drafting a risk inventory and evaluation (RI&E).
Please note! You usually need protection against more than one risk simultaneously.
Read this blog article: EN : a summary of the most important updates
Below, you can see the different risks you may encounter. Your answer to these questions will affect your shoe selection:
Safety shoes may have different, specific features that are chosen based on tests and identified with letters. These tests are not mandatory for every type of shoe. A letter may be added to indicate a shoes specific feature.
For example:
An S1 shoe with a perforation resistant sole is S1P. Perforation resistance is not a requirement for an S1 shoe; that is why the P has been added.
An S3 shoe, by contrast, always contains a perforation-resistant sole because this is a requirement for S3. That is why a letter P will never be added.
Below, you can see the different, specific features that a shoe can have, based on the risks, environment, etc., as described above:
An outsole may be single, double or triple layered, and as such, may contain various combinations of materials. When different materials are indicated for an outsole, (e.g. PU/Nitrile), the material that is named first is the one that lies nearest to the foot. The last-mentioned is on the outside of the sole, i.e. this is the material that is in contact with the environment.
The combination is frequently used to create shoes that are as comfortable (and light-weight) as possible, yet provide a certain degree of protection (e.g. high temperatures, wear, etc.).
A summary of the different combinations of outsoles and when they should be used:
When choosing your outsole, bear in mind your specific working conditions as discussed above.
Safety shoes are available in various models, such as high, low, sandal and boot. Shoes that fit well offer the best protection and prevent foot issues in the long term. Always try different sizes to find the best fit. The right fit is not just a question of length but also of width. Some brands offer footwear in various widths while others supply different insoles.
Some safety shoes also offer fitting options for improved comfort, including adjustable closures, removable insoles or wider sizes. Consider these options if you need extra comfort and support.
Always choose comfortable safety shoes. Note the properties such as flexibility, damping and grip, as these contribute towards comfort. Soft linings and an ergonomic design can significantly improve wearer comfort. When selecting the inner lining, there are various options, including textile, leather, wool, nylon, PVC or synthetic material. The right type of lining depends on the working conditions and personal preferences. The shoe's closure is also important. This could involve Velcro, laces, zips, instep-styles, or the innovative BOA closure system. Find out which options suit your needs and work.
Also read: What is the BOA lacing system and how does it compare to ordinary laces?
The most sustainable shoes are those that last the longest. Circular shoes are not yet available. There are brands which offer shoes with a material passport or shoes which have components made of recycled materials. These are great initiatives but, in the end, the most sustainable shoes are the shoes that last the longest. So, choose safety shoes made of top quality materials which will withstand wear and tear and regular use.
Don't forget to check the condition of Safety shoes (for wear and tear) regularly, maintain them and, if necessary, replace them to guarantee optimum protection. Make sure that they are also cleaned adequately and dried properly.
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