How to Choose An Industrial Chiller

Choosing an industrial chiller can be a difficult decision. There are many companies that manufacture these cooling systems, and they all offer different features. So how do you know which one to choose? As with any big purchase, it is important to have your needs in mind before making the choice.

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This blog post will help you learn about some of the factors that affect chiller selection so that you can decide what is best for your particular situation.

Do Your Research

When researching different chiller manufacturers, you will find that each company offers a wide range of options. However, the things to pay attention to are not always readily apparent until after doing some research on your own.

There are three main factors that affect cooling performance:

-The amount of water flow through the system

-Energy used by the system

-Condenser water temperature

The first factor is self explanatory. The more water flow there is, the better it can remove heat from your industrial space. Energy usage and condenser water temperatures impact how well a chiller does its job of removing heat. You will want to research the products of each manufacturer in order to find which ones best fit your needs.

When researching different chillers, it is important to look at performance in terms of energy usage and water flow. You may also want to consider speaking with manufacturers directly to learn about their products. By doing your research beforehand, you can ensure that your decision is an informed one.

Find A Manufacturer

If you know that a specific company makes cooling systems that suits your business, then this is probably an easy choice for you. You can always purchase from them and avoid having to do additional research on other companies&#; offerings.

However, if you are unsure about which manufacturer to choose, it may be helpful to look at reviews of industrial chillers. This will give you a general idea of the quality and performance of different brands.

Once you have narrowed down your choices to a few manufacturers, it is important to contact them directly and ask for product quotes. Each one may offer different prices and features, so it is important to speak with them directly.

Simulate the Savings

Before you make a purchase from any manufacturer, be sure that you have done your homework on the products they offer. You want to make sure that the chiller you&#;re purchasing is the very best one for your business, machines, buildings, and product. 

To simulate the savings you would see from a chiller, use online calculators. Most manufacturers will have one on their website where you can find out how much money your business could save by installing an industrial chiller.

See One In Action

Ask the manufacturer you chose to see if you could view their chillers perform for yourself. At the very least, make sure they have informational videos, booklets, or classes that can help train your engineers. It is important to know exactly what the chiller looks like and how it works before you purchase it.

It can be difficult to choose an industrial chiller, but by doing your research beforehand, narrowing down your options based on price, performance levels, quality of equipment offered, features included in each model/brand, speaking with representatives from different companies directly, and by simulating the savings, you will be able to make an informed decision.

Conclusion

Choosing an industrial chiller can be a daunting task, but by following these simple steps, you can make sure that you are getting the best product for your needs. 

Remember to research different brands and models to find the one that fits your specific requirements, and don&#;t forget to ask the manufacturer questions about their products before making a purchase.

CHOOSING A CHILLER: 5 FACTORS TO CONSIDER

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When it comes to chillers, figuring out where to start is the tricky part. Air-cooled or water-cooled? Used or new? What size do you need? The experts at Cold Shot Chillers cover all of these questions and more in today&#;s article.       

What Are Industrial Chillers?

An industrial chiller is a refrigeration system that keeps equipment and materials cool, allowing operations to run smoothly. Air Conditioners dehumidify air while water chiller systems cool down fluids that can be used to condition spaces or cool processes, simply by removing heat. However, these units are not &#;cooling&#; or &#;chilling&#; anything; they simply remove heat.

Factors to Consider for Your Chiller Choice

There are a few general rules of thumb to keep in mind when selecting a new cooling system. Keep reading to gain a better understanding of the different chiller types available on the market.

1. Size

Size is one of the biggest factors to consider when buying a chiller. Selecting a correctly sized chiller is paramount. A chiller that is too small won&#;t properly cool your equipment or materials. On the other hand, a chiller that is too large will work just fine, but providing excess capacity will over time fail prematurely due to short cycling. In addition, you&#;ve spent more money than you needed to. So how do you know what size chiller you need?

Industrial chillers come in a variety of sizes, ranging from ¼ ton to thousands of tons in capacity. We recommend you use a chiller size calculator to determine what size chiller you need for your application. Below are some examples of chiller sizes based on industry standards.

• Medical Chillers &#; 7 ½ ton and 5-ton chillers; or 12 ½ and 15-ton chillers for cooling multiple medical devices simultaneously
• Welding Chillers &#; it&#;s advised to have at least 1-ton of chilling capacity for 100KVA of welder capacity
• Winery Chillers &#; typically, a 2-ton air cooled chiller is sufficient for most winery applications
• Waterjet Cutting Chillers &#; common sizes are 2 and 3 ton
• Hydroponic Chillers &#; sizes generally range from 1.5 to 100 tons
• Flower Chiller &#; sizes range typically from 2-100 tons

Keep in mind that these sizes are only based on industry standards. Manufacturers like Cold Shot Chillers can design and build custom units of virtually any size. We highly recommend using a chiller sizing tool with exact measurements for the most accurate estimation. You can also reach out to our experienced team for additional help with sizing requirements or general questions.

2. Application

Chillers have various applications for all types of industries. For example, they are used for medical applications such as radiotherapy, PET scans, laboratory operations, and even blood bank refrigeration. In addition, MRI chillers and CT chillers are used frequently in the healthcare sector.

Food processing chillers serve a variety of applications in the food and beverage industry. Depending on your specific setting, you can choose from bakery chillers, winery glycol chillers, brewery glycol chillers, dairy milk chillers, and even commercial yogurt machine chillers.

Metal finishing chillers can be beneficial for paint and powder coating, anodizing, die casting cooling, furnace cooling, quench cooling, and more.

Explosion-proof chillers are commonly used in chemical processing plants, coal plants, oil and gas refineries, and other work environments that interact with flammable gases and vapors.

Cold Shot Chillers offers additional industry-specific chiller types, including laser chillers, plastic processing chillers, government and municipal chillers, welding chillers, and more. 

3. Type

Industrial chillers can be categorized in a few different ways. Let&#;s take a look at five types of chiller classifications.

• Air Cooled Chillers &#; Air-cooled systems are generally cheaper than water-cooled chillers. However, they tend to release significant amounts of heat, so these chillers are best-suited for facilities where heat is not an issue.
• Water Cooled Chillers &#; Water chillers are typically quieter and more efficient than air-cooled chillers. Therefore, they are suitable for commercial-scale and small-scale facilities.
• Portable Chillers &#; In this case, the term &#;portable&#; does not refer to the mobility of the chiller. Instead, it means that a chiller contains all the system&#;s basic components in a single footprint.
• Stationary Chillers &#; Chillers that are &#;stationary&#; do not include a tank or pump. Instead, they are stand-alone units that must be connected to a reservoir and pump to function.
• Central Chillers &#; These chillers are used to cool several processes. They can have a portable or stationary configuration, and they can be air-cooled or water-cooled.

4. Pricing

Industrial chillers can range in price anywhere from hundreds to thousands of dollars. As mentioned before, water chillers are typically more expensive than air-cooled chillers. In addition, different chiller manufacturers all design and price their systems uniquely, so make sure to carefully compare prices and weigh your options before making a purchase.

5. Manufacturer

Always familiarize yourself with the manufacturer and their policies ahead of time. Ask the following questions and more before choosing a chiller:

• Do they offer a chiller warranty?
• What&#;s the turnaround time?
• How are new chillers tested?
• Do they offer chiller accessories and tools?
• How is the chiller prepped for shipment? 
• Has the company been around for a while? The longer a company has been in business chances are good the company is reputable and trustworthy.
• Does the chiller design use any proprietary components? That replacement part might carry a high price tag since these types of parts are generally used to control the chiller. Over time these items become obsolete and no longer supported.
• How easy is it to reach a live person? Can you get technical and commercial issues resolved over the quickly?
• Has the chiller manufacturer built a chiller handling the same type of application or something similar?
• Does the chiller company make it easy to do business with? Can you discuss your application with a knowledgeable technical representative? Can you get a quote issued for your project quickly? Does the submittal information include everything you need about the chiller you are considering?
• Deal directly with the manufacturer to cut out the middleman. This will alleviate any confusion on how your chiller should be configured and possibly save some time and money.

Looking to buy a new or used chiller? Look no further! Cold Shot Chillers is a Houston-based industrial chiller manufacturer with decades of industry experience.

Finding the Right Chiller for Your Company

We hope that you&#;ve learned some valuable information here that will help you make the best purchase. We&#;re confident that we can find a solution for you, no matter what you&#;re looking for!

Contact Cold Shot Chillers today or call us at 1.800.473. to learn more about our selection of industrial water chillers.

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