Apr. 29, 2024
Wire mesh is extremely versatile in its uses and can be manufactured to accommodate many different applications. Depending on your use, finding the right woven metal mesh or welded wire mesh for your project can be crucial. Check out this guide for tips on buying the best wire mesh the industry has to offer. Keep in mind, quality really does matter when it comes to working with wire mesh materials.
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Find Your Mesh Specification
Wire cloth fabrication can be molded to fit a variety of specifications. Knowing some specifics of the application you’re using it for can be very helpful in making sure you get the right mesh for your project. One of the largest deciding factors is the need for strength and durability in its application. For instance, if you are looking to invest in woven metal mesh to assist in allergy-proofing your home, a single-layer of wire cloth over windows will cleanse the air while ensuring proper airflow.
In addition to choosing between a single layer of wire mesh or multiple layers, you must also consider the size and shape you are working with. For instance, when working to create a filter product through wire cloth fabrication, choosing a very fine wire will allow for the optimal level of filtration to be achieved.
Understanding the mesh count, wire diameter and opening needed for your application is an important first step in making sure you find the wire mesh to fit your project. Additional tools can be used to help you find the right fit. For example, Lawrence Sintered Metals has a free wire mesh calculator that can help you determine what specifications you may need.
Choose Your Weave Type and Pattern
Once you have the basic specifications of the mesh you need, it may also prove beneficial to decide on your weave type and pattern. One of the main considerations in selecting a wire mesh is whether to select a woven or welded pattern. Woven mesh is more common overall because not all wires are suitable for welding.
Woven wire mesh—also sometimes referred to as woven wire cloth—is created by weaving wire strands in an over-under or under-over method to form different patterns with varying specifications. Some of the most common weave patterns for woven wire mesh are plain/square weave, rectangular weave, plain Dutch weave, twilled Dutch weave, and intercrimp weave. The weave pattern of mesh significantly influences what it can be used for. For example, plain square weaves are ideal for use in general-purpose applications, while Dutch weaves are more appropriate for use in air and liquid filtering applications.
Welded wire mesh is a sheet of metal wires arranged into a stable grid pattern, then welded at the intersections for durability. Welded wire mesh is cost-effective and highly customizable, with options for a range of materials, thicknesses, and grid patterns. Stainless steel is oftentimes the material used to create welded wire mesh, as it offers the highest performance, valued both for its strength and corrosion resistance. Applications that may call for stainless steel mesh for either functional or aesthetic purposes include filters for chemical and oil processing, air filtration, food service and medical filters and guards, and building facades.
Think About Your Application’s Conditions
When chosen correctly, wire mesh offers the strength and flexibility needed for its given application. It is important to select a material capable of withstanding the operating and environmental conditions. For example, in applications involving corrosive materials, stainless steel is a viable option. In general, stainless steel is one of the most—if not the most—commonly employed construction materials for wire mesh products. Typical alloys used include Type 304, 316, and 316L.
Do the Necessary Research
Just as you would with any other project, doing the research before you start is imperative. We encourage all users of wire mesh, especially those new to the industry, to familiarize themselves with the products, their terminology, and users. In addition, know where you can save money in the process. For example, to receive the best SQFT price, purchase a full roll of material. Standard rolls measure 100 feet in length, and when purchasing in this quantity, there is no extra labor cost and no cut to size waste.
Lawrence Sintered Metals Offers High Quality, Affordable Wire Mesh
Once you have all of your specifications laid out, all you need to do is find a wire mesh products provider. Lawrence Sintered Metals offers a variety of wire mesh products in woven and welded form, in different alloys including plain steel, stainless steel and galvanized steel, aluminum, copper, bronze, brass, Monel, Alloy 20, and many more.
At Lawrence Sintered Metals you can also send in your drawings, designs or descriptions to receive a quote. Contact Lawrence Sintered Metals today for more information on how to plan and purchase the highest quality, affordable wire mesh for your needs.
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When choosing a snowboard the base should be one of your considerations. The base will determine how fast you can go and how often you need to wax your board. Choosing whether to opt for a sintered or extruded base can come down to cost or the type of riding you like to do. The aim of this post is to provide you with the information needed to make the right decision on the base of your snowboard.
Ultimately there is no right or wrong answer to the question, ‘Which snowboard base is right for you?’ as it depends on your circumstances. You will want to consider the following; your budget, how often you snowboard, your ability, and where you spend the most time riding.
Let’s do a direct comparison between Extruded and Sintered snowboard bases.
Extruded bases will always be cheaper than sintered bases. The manufacturing process is cheaper therefore the board overall is cheaper when using an extruded base. If budget is your main concern then definitely consider going for an extruded base. An extruded base is one of the reasons that the Yes Basic is such a popular board, as it makes an affordable all-mountain option.
Sintered bases are more expensive to make so tend to go into higher-end more costly snowboards. Sintered bases are graded with a higher grade of base being more expensive. A low grade sintered base will still be faster than an extruded base (both waxed and in the same conditions) which is why the Korua boards are proving popular. They allow you to access a sintered base at a much lower price. If you are looking for a top-end sintered base and don’t mind paying for it, then consider Jones. Jones snowboards use sintered bases right through their whole line-up.
Sintered bases will require more maintenance than an extruded base and are more expensive to repair. Sintered bases will hold wax better than an extruded base but an extruded base requires waxing less often. Waxing both bases will help ensure the base stays in a good condition for longer and will influence its speed.
Sintered bases are more durable than extruded bases but when damaged a sintered base will be more expensive to repair. This is one reason that Jib or Urban snowboards are regularly accompanied by an extruded based. Yes, the extruded base may get damaged on a rail but it will be easier and cheaper to fix.
Linking to maintenance, a well looked after sintered base will be faster than an extruded base. Similarly, a higher grade sintered base will be faster than a lower grade sintered base. This is because sintered bases are more porous than extruded bases so in effect hold more wax. You probably won't notice this if you are a beginner which is why most beginner boards have extruded bases with advanced boards normally having a sintered base.
It is worth considering your ability when choosing which type of base for your snowboard. If you are a beginner you will not notice the difference and could save money buying an extruded base. As you progress you will want to go faster and that will mean looking to a sintered base snowboard.
Similarly, if you take a one week holiday every year then opting for an extruded base could be a good option. They are easy and cheap to repair whilst requiring less maintenance. This means you can sling your board into a board bag and not worry about it until you next need it. If you snowboard more than a couple of times a year then a sintered base is going to offer you the most performance.
The type of riding you like to do the most could also be an important factor in determining whether you should ride an extruded or sintered base. If you enjoy riding rails then it is likely you are going to get some scratches on your base that will need repair. An extruded base will make this cheaper. On the other hand, if you stick to the pistes it is less likely you will damage your board so opting for a sintered base can offer you more performance.
Snowboarders looking to charge pistes or slash pow lines will be better suited to a sintered base. It is rare for freeride boards not to have sintered bases as freeriders require the extra performance that comes with a sintered base. An extruded base would feel sluggish and hold you back.
Freestyle snowboarders have a little more choice when it comes to the sintered v extruded base. Freestyle boards are varied and will come with both sintered and extruded bases. If you ride rails an extruded base will allow you to repair damage more easily and for a lower cost. Alternatively, if you like to hit jumps than a sintered base will give you more speed on the run-in. Urban/Jib boards would normally have an extruded base, as would lower end park boards. A number of high-end park boards will have sintered bases but these will incur higher purchase prices.
Depending on your all-mountain preferences you could be ok with either an extruded or sintered base. If your an all-mountain rider who likes to spend most of their time outside of the park but will occasionally ride through then a sintered base would work well. If your preference is park and you opt outside on some days then maybe an extruded base would be preferable. Ultimately for all-mountain riders, this choice could come down to budget. If you are worried about the cost then opt for extruded whereas if performance is your main concern then opt for sintered.
There really is little point in a beginner buying a sintered base. It will cost more money and you will not feel any benefit from it. Being a beginner you will also have had less experience when it comes to snowboard maintenance and waxing so having an extruded base means less hassle. The only reason a beginner should buy a sintered base is if they intend to keep that board for years. If this is the case the sintered base will not hold them back as they progress.
Intermediate riders will be looking to progress their riding and explore the mountain. It is likely that intermediates snowboarders will be looking to try new terrain and ride faster around the hill. If this sounds like you then opting for a sintered base would be best. If you are a more casual intermediate, happy to stick to the Green and Blue terrain then an extruded base would suffice.. just bear in mind that extra speed may help out on those flat sections.
Most top-end snowboards will come with a sintered base, even high-end park boards. Unless the only thing you are interested in is hitting rails in the park a sintered base really will be your best option.
A sintered base will always be the best for speed and performance, as long as it is waxed! You will have to pay more for the privilege. An extruded base is pretty much the lazy person’s answer. They are great for people who ride only a couple of times a year or who can’t be bothered to regularly wax their board.
As always thanks for reading and if you are still unsure feel free to get in touch via the socials or the comment section. Make sure to check out our Snowboard Buyers Guide where you will find all the information regarding how to buy a snowboard.
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