Easy Guide to Repair 6 and 12 Volt Electric Ride on Toys

Author: wenzhang1

Jul. 08, 2024

Easy Guide to Repair 6 and 12 Volt Electric Ride on Toys

Introduction: Easy Guide to Repair 6 and 12 Volt Electric Ride on Toys

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About: I enjoy radio restoration, collecting, and woodworking. I repair ride-ons.

Common electrical issues with ride-on toys can easily arise, causing them to stop functioning. An inexpensive volt meter is essential for diagnosing these problems. The current flows from the battery, which may have a fuse or diode connected to one of its terminals. If there is current at that point, check the on/off switch (not all ride-ons are equipped with a power switch). From there, the voltage travels to the pedal, then to the forward/reverse switch, motherboard, and then to the motors.

Step 1: Diagnose the Problem Equipment Needed

As previously mentioned, it's crucial to identify common issues with electric ride-on toys. You will need a voltmeter, but it doesn’t have to be an expensive one. The circuit typically follows from the battery, passing through any fuses or diodes to the on/off switch (if present), then to the pedal, and subsequently to the forward/reverse switch, motherboard, and, finally, the motors.

Step 2: Testing the Batteries and Connections.

To test 6 volt or 12 volt batteries, ensure that the 6 volt battery reads above 6 volts and the 12 volt battery reads above 12 volts. Additionally, check the terminal connections on both the battery and vehicle sides. For example, a customer brought in a 12 volt John Deere backhoe tractor: although the battery and charger were both functioning, the tractor wouldn’t operate due to corrosion in one connector. Corrosion can prevent battery contact, so always inspect the connections closely. Unplugging the battery and testing through the connectors using small metal nails to connect the charger can indicate if the battery is faulty or not.

Step 3: Testing Throttle or Foot Pedal Switch

For testing the throttle or foot pedal switch, use a multimeter for accurate readings. You can jump the connection of the foot pedal switch using a paper clip to see if the motor activates. Additionally, check the forward/reverse and fast/slow switches. If the vehicle displays irregular movement, such as only going forward or only reverse, the switches may be defective.

Step 4: Replacing the Battery Charger or Battery

The primary manufacturers of electric ride-on toys are Power Wheels and Peg Perego. When ordering parts, ensure compatibility with your model and voltage (6/12 v). It's important to note that while replacing the chargers and batteries, you can re-use the plugs as long as you identify the positive and negative cables correctly, ensuring they are connected properly for safe operation.

Step 5: Checking Controller and Motor

To check the controller, ensure that the batteries and switches are functioning. If you notice a clicking sound when engaging the throttle or pedal, it's likely that the controller or motherboard is at fault. Testing the motor can be done by disconnecting it from the controller and connecting it to a compatible voltage charger to check if it operates correctly.

Step 6: Drill Drainage Holes

Shorted switches often result from non-waterproof designs. Drill drainage holes in critical areas such as the pedal switch, gear switch, and battery compartment. This is especially important given newer models come equipped with more electronics and accessories, potentially leading to quicker battery deterioration.

Step 7: Changing the Battery and Vehicle Switch

To simplify wiring when changing the battery or switch, you can cut the connectors and directly connect to the metal clips. Whether using a universal charger or a different battery from the manufacturer, ensure proper connections to avoid damage.

Step 8: Newer Models

Newer electric ride-on models with numerous electrical accessories can drain batteries faster. Ensure your child's ride-on is functioning correctly; checks on the motherboard and charger are essential.

Step 9: Jeep Brought in As a Trade From a Repeat Customer

A customer presented a Jeep model that had a malfunctioning pedal switch. The simple fix involved replacing the foot pedal switch, restoring functionality and even leading to a local resale opportunity after a paint update.

Step 10: Check Double Check

In troubleshooting an older John Deere Gator, the battery tested bad. Although a test battery worked, mysterious issues with the reverse gear led to the discovery of a mouse nest damaging the motor wiring. Always inspect thoroughly to avoid unnecessary part replacements.

Step 11: Battery and Fresh Paint

A ride-on received a new battery and touch-up paint, making it ready for a second round of fun for new children.

Step 12: Someone Brought in a Curbside Find

After checking for any cut wires and inspecting motors, one freshly repaired vehicle was restored to working condition and repainted for a final touch.

Step 13:

A request for a grandkids' trailer led to a fun project utilizing spare parts on hand.

Step 14: Extending the Run Time

To enhance battery run time, it is advisable to hook up two similar voltage batteries in parallel instead of increasing voltage, ensuring safety and functionality.

Step 15: Bad Idea

habibi offers additional information and products; make sure to explore.

Be cautious when considering higher voltage upgrades. Upgrading a 6 volt ride-on to a 12 volt can strain components and potentially create electrical hazards.

Step 16: Repairing Forward Reverse Switch

Replacement switches are affordable, but you can repair the existing ones by cleaning with a lubricant and replacing springs, which are a common point of failure.

Step 17:

Drilling drainage holes is a must, particularly for outdoor ride-ons exposed to moisture.

Step 19: Steering Not Working

A malfunctioning Power Wheels tank steering issue led to the discovery of a faulty motor, full restoration followed careful servicing, proving that some lubrication can revive old mechanisms.

Step 22: Explaining Basic Circuits

The wiring fundamentals of battery-powered ride-ons illustrate how any break in the circuit can lead to malfunction. When troubleshooting, methodically check each connection.

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