Diamond Blade Dos & Don'ts

Author: Justin

May. 06, 2024

Diamond Blade Dos & Don'ts

By Rebecca Kanable, contributing writer

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Diamond blades encounter various challenges such as burning, getting stuck, bending, and breaking. Avoiding these issues is crucial for maintaining their functionality.

Factors Impacting Blade Longevity

Several factors influence the lifespan of a diamond blade. The quality of the blade, including diamond grade and segment bond, significantly affects its performance. According to Ted Skaff from Pearl Abrasive Co., higher-quality diamonds not only last longer but also cut faster.

The material being cut is another critical factor. As Thom Fisher from Diamond Products explains, using the right blade for materials like concrete versus asphalt makes a big difference. Harder materials require blades with a softer bond to expose diamonds more quickly.

The attributes of concrete can also affect blade life. Aggregate size, sand type, aggregate hardness, and the presence of reinforcing steel all play a role, says Skaff. In contrast, green concrete, being more abrasive, demands blades with harder bonds for better performance.

The extent of the job and the type of saw used are other variables. Blades experience faster wear with tools running at high RPMs, and operators applying excessive pressure can also reduce blade life.

Tips for Maximizing Blade Life

Use the Right Blade

Choose blades designed for specific tasks, as general-purpose blades can't cover all situations as effectively. Answering questions regarding the material, equipment, amount of cutting, and timeline can help identify the best blade.

Use Wet Blades Properly

Wet blades should always be used wet to avoid overheating. Fisher notes that dry blades can also be used wet to manage heat and dust, both of which adversely affect blade performance.

Avoid Burying the Blade

Forcing a blade too deep into the material can cause damage. Letting the blade do the cutting rather than forcing it increases its lifespan. Using a step-cutting technique can be very effective.

Avoid Excessive Pressure

Pushing a blade beyond its operating limits can lead to equipment failure. Always install the blade following directional arrows to avoid rapid diamond consumption. On walk-behind saws, ensure both the center arbor and drive-behind pinhole are correctly aligned.

Turn with Caution

Never turn a walk-behind saw while the blade is in the cut, as doing so can cause the blade to bend or break. Make sure the machine is off and the blade is lifted before changing directions, warns Skaff.

Resources for Operators

For more detailed information on blade usage, operators should consult manuals from manufacturers. These resources can guide on proper mounting, usage, and safety.

How to Choose Common Size Diamond Blades

Currently, standard diamond blade sizes range from 4 inches to 17 inches in diameter, with corresponding millimeter measurements available.

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Tips for Selecting a Suitable Blade

Inspect the Cutter Head Color: A high-quality blade should have a silver-white head, indicating fewer impurities.

Evaluate Cutting Performance: Ensure smooth and unobstructed cuts with no chipping when using the appropriate cutting piece.

Check Diamond Particle Distribution: Uniform distribution of diamond particles is essential for optimal performance. Poor-quality blades often reduce diamond content to cut costs, leading to quick wear and inefficient cutting.

Avoid Lower-Grade Materials: Inferior blades may use corundum instead of diamond, resulting in lower durability.

Diamond Blades from Wanlong

Wanlong ensures each blade is rigorously tested for tension and is free from storage damage. Proper handling and storage are crucial to maintaining blade integrity.

Our Services

  • Confirming details before production
  • Using quality materials
  • Employing skilled labor
  • Conducting comprehensive quality checks
  • Providing updates on order and shipping status

Company Information

Wanlong is a leading manufacturer of diamond tools, specializing in products for cutting, polishing, grinding, and drilling.

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