May. 06, 2024
Concrete protective liners are generally formed plastic sheets or inserts that cover concrete surfaces to protect them from damage. These liners can be made with high-density polyethylene (HDPE), polyvinyl chloride (PVC), polyvinylidene fluoride (PVDF), Ethylene Tetrafluoroethylene (ETFE), or polypropylene. They are typically fused or welded at the seams. Such liners offer a cost-effective method of protecting concrete structures, like storage tanks.
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Protective liners can be utilized to safeguard various concrete structures, including:
They come in varying thicknesses depending on application requirements. At US FUSION, we offer concrete protective liners ranging from 2.0mm to 12.0mm in thickness.
What are the benefits of using protective liners for concrete structures? Here are six crucial advantages that concrete protective liners bring to industrial construction projects.
Concrete, while being strong and durable, is also prone to fracturing and chipping. For instance, dropping a hammer on a concrete floor can result in cracks. The crystalline structure of concrete makes it unable to bend upon impact. In contrast, the polymer structure of plastic liners provides flexibility, allowing them to bend without breaking or chipping.
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Concrete can be corroded by various substances in the environment, such as microbes, salty or acidic water, chlorides, sulfates, sulfides, slag, and industrial waste. Increasing the lifespan of concrete structures requires preventing this kind of damage. Using a protective liner made from corrosion-resistant materials like HDPE or PVDF (similar to Teflon) will shield the concrete from these harmful substances.
Concrete protective liners show minimal lateral movement, essential for ensuring the protection of the concrete structure and maintaining a leak-proof seal.
HDPE and other plastics used in concrete protective liners can be treated with various additives to achieve desired performance characteristics, including UV resistance. This feature is incredibly useful for protective liners exposed to the elements.
Alternate options for concrete protection include epoxy resins, polyurethane resins, rubber emulsions, silicon, and cement coatings. However, these alternatives have drawbacks, including higher costs. Generally, HDPE protective liners offer a more cost-effective solution for large civil, municipal, and industrial concrete protection needs.
Most methods of concrete protection involve substances mixed into the concrete during preparation or coatings applied afterward. In contrast, concrete protective liners are separate products placed over the pre-existing concrete. Thus, they can be pre-fabricated off-site and delivered ready for installation, bypassing lengthy application processes that require specific weather conditions.
HDPE-embedded protective liners offer concrete protection from mechanical damage and corrosive environments in various industrial, municipal, and civil applications, such as concrete storage tank protection. US FUSION also provides and installs PVDF, polypropylene, and PVC concrete protective liners. Learn more about our offerings here, or download our Concrete Protective Liners brochure.
When it comes to architectural concrete finishes, precision and artistry are paramount.
Concrete form liners are our area of expertise at Custom Rock, where we provide creative solutions that expand the boundaries of concrete aesthetics. Our plastic concrete form liners are the go-to choice for architects, contractors, and builders worldwide.
For more standard hdpe geomembrane liner information, please contact us. We will provide professional answers.
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